TECHNICAL DATA - LPG
Gas pressure |
| XPak 85 | XPak 120 |
Input - (0 - 2000 ft / 0 - 610 m) | Btu/hr | 25,600 - 87,000 | 27,300 - 119,500 |
| kW | 7.5 - 25.5 | 8.0 - 35.0 |
Input - (2000 - 4500 ft / 610 - 1375 m) | Btu/hr | 25,600 - 82,900 | 27,300 - 114,300 |
| kW | 7.5 - 24.3 | 8.0 - 33.5 |
Gas supply pressure LPG | in w. c. | 11 | 11 |
| kPa | 2.75 | 2.75 |
Min. gas supply pressure LPG | in w. c. | 8 | 8 |
| kPa | 1.99 | 1.99 |
Max. gas supply pressure LPG | in w. c. | 13 | 13 |
| kPa | 3.24 | 3.24 |
Burner pressure | in w. c. | ||
| kPa | ||
|
|
|
|
Rate |
|
|
|
Gas Rate max LPG | lbs/hr | 4.02 | 5.55 |
| kg/hr | 1.82 | 2.52 |
Gas Rate min LPG | lbs/hr | 1.20 | 1.28 |
| kg/hr | 0.54 | 0.58 |
Emissions |
|
|
|
CO2 setting | % | 10.0% | 10.0% |
NOx @ max | ppm | < 20 | < 20 |
NOx @ min | ppm | < 15 | < 20 |
CO @ max without air | ppm | < 200 | < 200 |
CO @ min without air | ppm | < 40 | < 35 |
Injector size |
|
|
|
Injector LPG (E) - black coated | Ø | 0.15 inch (3.9 mm) | 0.19 inch (5.0 mm) |
|
|
|
|
HTG |
| CO | IGN |
TMR | MIN | MAX |
|
Fig. 2
Fig. 3 |
B (flue) |
A (air) |
BOILER FAN SPEEDS
The boiler fan speeds require to be checked and/or adjusted prior to making any adjustments to the gas valve or if the main PCB has been replaced.
ATTENTION
Gas type and boiler fan speed (output) must be set according to the specific appliance specification. Raypak accepts no responsibility if the gas type and/or fan speed is not correctly adjusted according to the respective specification as detailed on the boiler data badge.
ADJUSTING GAS PRESSURE
The gas pressure can not be adjusted as the boiler is equipped with a pneumatic gas valve.
CHECKING/ADJUSTING THE APPLIANCE FAN SPEEDS Move the selector switch to the OFF position and remove the
ABSOLUTE MAX FAN SPEED
Locate the MAX trim pot (Fig. 2) and gently adjust clockwise or counter clockwise to achieve the correct fan speed (see table below).
NOTE
ThedisplayshowsthefanRPMinmultiplesof1000,i.e. 2.5=2500RPM.
ABSOLUTE MIN FAN SPEED
Locate the MIN trim pot (Fig. 2) and gently adjust clockwise or counter clockwise to achieve the correct fan speed (see table below).
NOTE
The display shows the fan RPM in multiples of 1000, i.e. 2.5 = 2500RPM.
IGNITION FAN SPEED ATTENTION
Do this operation only after the adjusting of absolute max and min fan speed.
Locate the IGN trim pot (Fig. 2) and gently adjust clockwise or counter clockwise to achieve the correct fan speed (see table below).
NOTE
The display shows the fan RPM in multiples of 1000, i.e. 2.5 = 2500RPM.
HEATING FAN SPEED
Locate the HTG trim pot (Fig. 2) and gently adjust clockwise or counter clockwise to achieve the correct fan speed (see table below).
NOTE
The display shows the fan RPM in multiples of 1000, i.e. 2.5 = 2500RPM.
FAN SPEED (rpm)TABLE
MODEL | MAX | MIN | HTG | IGN |
XPak85 | 5,700 | 1,900 | 5,700 | 3,700 |
XPak120 | 5,400 | 1,400 | 5,400 | 3,700 |
|
|
|
|
|
ADJUSTING THE GAS VALVE
THE GAS VALVE MUST BE
CHECKING THE CO2 AND ADJUSTING THE GAS VALVE THE GAS VALVE MUST BE
GAS VALVE MAXIMUM SETTING
Locate and gently turn the HTG trim pots until the maximum value (max fan speed) is obtained and check that it corresponds with the appropriate CO2 value (Maximum) for the respective boiler. If the CO2 reading is correct, proceed to gas valve minimum setting. However, If the CO2 reading is incorrect, the maximum gas pressure must be adjusted as follows:
-Using a suitable screwdriver, very slowly turn the maximum adjustment screw (Fig. 4) – clockwise to decrease, counter clockwise to increase – until the correct value is displayed on the CO2 analyzer (allow time for the analyzer to stabilize).
GAS VALVE MINIMUM SETTING
Locate and gently turn the HTG trim pot until the minimum value (min fan speed) is obtained and check that it corresponds with the appropriate CO2 value (Minimum) for the respective appliance. If the CO2 reading is correct, rotate the HTG trim pot until the correct value is obtained for the respective appliance (see fan speed table) and proceed.
However, If the CO2 reading is incorrect, the minimum gas pressure must be adjusted as follows:
-Using a suitable screwdriver, very slowly turn the minimum adjustment screw (Fig. 4) – clockwise to increase, counter clockwise to decrease - until the correct value is displayed on the CO2 analyzer (allow time for the analyzer to stabilize).
INSTALLATIONS AT ELEVATION
Rated inputs are suitable for up to 4,500 ft elevation (see technical data table). Consult the factory for installations at altitudes over 4,500 ft above sea level. No hardware changes are required to the boilers for installations up to 10,000 ft (adjustments may be required).
COMPLETION
On completion of the combustion analysis check and/or any gas valve adjustment, set the HTG trim pot to the corresponding value as detailed in the fan speed table. Reattach the
57