Manuals / Raypak / Household Appliance / Boiler

Raypak 85, 120 manual Your XPak serial number for future reference

Models: 120 85

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Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468

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Raypak 85, 120 manual Your XPak serial number for future reference

Contents

Page Dear Costumer CONTENTS 2 - GENERAL SAFETY3 - BEFORE INSTALLATION 6 - INSTALLATION PREPARE XPAK LOCATION1 - WARNINGS PAY ATTENTION TO THESE TERMSDANGER What to do if you smell gasObserve these instructions as general warnings NOTE: Glycol in the system must not exced 40%2 - GENERAL SAFETY 3 - BEFORE INSTALLATIONProduct Receipt Model IdentificationRatings and Certifications 4 - REGULATIONS AND GUIDELINESInstallations at Elevation XPAK 5 - INTRODUCTIONXPAK DRed led ETemperature selector space heating FMode selector switchGTemperature selector Domestic Hot Water AB C DE GFTECHNICAL DATA Boiler Water TemperatureXPak XPakXPak SAFETY DEVICES PRINCIPLE COMPONENTSBANNED MATERIAL STATEMENT MANUAL HANDLING STATEMENTPIPING CONNECTIONS FIG. LegendDIMENSIONS AND CONNECTIONS Fig. Recommended minimum service clearancesMinimum Clearances to Combustibles AL = Alcove CL = ClosetPACKAGING AND TRANSPORTATION PREPARE XPAK 6 - INSTALLATIONPREPARE XPAK LOCATION XPAK PIPING 10. PROCEDURE SUMMARY 8. BOILER WITH DHW TANK9. WATERSIDE FLOW PRIMARY CIRCUIT PUMP DUTYXPAK INSTALLATION DIAGRAMS Fig. Fig.Fig. Fig. MAKING THE GAS CONNECTION BOILER TEMPLATE Fig install the boiler with twoLINE OF BOILERAND INSTALLATION OF THE EXHAUST COMBUSTIONVENTILATION OPENINGS AND AIR INTAKE SYSTEMVENT SYSTEMS \\\ = area where terminal is not permitted U.S. Installations1Canadian Installations2 V = vent terminal X = air supply inletLegend for illustrations VERTICAL COAXIAL SEALED COMBUSTION OPERATIONVERTICAL COAXIAL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL ROOM AIR DEPENDENT OPERATIONStainless Steel 3” Vent System1 US + CANADAStainless Steel Vent System1 US + CANADADIAGRAM TWO PIPES SINGLE WALLSEALED COMBUSTION OPERATION DESCRIPTIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONTWO PIPES SINGLE WALL SEALED COMBUSTION OPERATIONFig. a = total intake length =CONNECTING THE CONDENSATE WATER DRAIN 7 - ELECTRICAL CONNECTIONS4. CASING REMOVAL Fig. LOW VOLTAGE HIGH VOLTAGE12. OUTDOOR SENSOR CONNECTION 13. 3-WAYVALVE WIRING CONNECTION14. REMOTE CONTROL CONNECTION WIRING FUNCTIONAL DIAGRAM Fig.START-UPPROCEDURE FOR YOUR SAFETY READ BEFORE OPERATINGOPERATING INSTRUCTIONS INSTRUCTIONS DALLUMAGE9 - COMMISSIONING 7. CHECK THERMOSTAT CIRCUITS 17. INSTRUCTING THE USER 18. WARRANTY16. FINAL CHECKS 10 - START-UPAND OPERATION Heating mode160F DHW mode8.INDICATOR LEDS AND FAULTS Green indicator LED Fig.Red indicator LED Fig. AB C DE GFFor AL41 faults For alarm AL91NOTICE NOTICE11 - CHECKS, ADJUSTMENTS AND FAULT FINDING 1. CHECKING APPLIANCE OPERATION2.APPLIANCE MODES OF OPERATION NOTICE Active functionsFAN SPEED rpm TABLE MODEL5,800 2,00014. COMPONENT VALUES & CHARACTERISTICS Page OUTDOORTEMPERATURE RESET CURVES OUTDOOR RESET CORRECTIONFig. Fig.17. FAULT CODES ALARM TYPECODE CAUSE12 - SERVICING INSTRUCTIONS F I H G A D C FLUE FAN & MIXER Fig. CONDENSATE TRAP REMOVAL Fig. FLUE COLLECTOR AND FLUE THERMOSTAT REMOVAL Fig.13 - LPG INSTRUCTIONS LPG INSTRUCTIONSPROPANE GAS manufacturer’s instructions supplied with the kitTECHNICAL DATA - LPG FAN SPEED rpmTABLEMODEL XPak85XPAK LPG LABEL SEQUENCE OF THE IGNITION SYSTEM14 - EXPLODED DIAGRAMS DrawingDrawing XPAK DrawingXPAK Drawing Drawing52 Drawing 53 DrawingCALL – the – wall vented gas appliances as follows LIMITED WARRANTY SCOPE OFWARRANTYRESIDENTIAL WARRANTY COMMERCIAL WARRANTYHOW TO MAKE WARRANTY CLAIM EXCLUSIVE WARRANTY-LIMITATIONOF LIABILITYSTART-UPCHECKLIST FOR FAN-ASSISTED RAYPAK PRODUCTSEMISSIONSSETTINGSANDTESTINFORMATIONATFULLFIRE Nominal Factory Recommended SettingsYour XPak serial number for future reference