Schneider Electric Altivar 12 Maintenance

BBV28581 05/2010 99

Maintenance

Servicing

The Altivar 12 does not require any preventive maintenance. However, it is advisable to perform the following checks regularly:

• The condition and tightness of connections.

• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective. Average service life of

fans: 10 years.

• Remove any dust from the drive.

• Ensure proper fan operation.

• Physical damage to covers.

Assistance with maintenance, detected fault display

If a problem arises during setup or operation, ensure that the recommendations relating to the environment, mounting and connections have

been observed.

The first fault detected is stored and displayed, flashing, on the screen: the drive locks and the status relay R1 contact opens.

Clearing the detected fault

In the event of a non resettable detected fault:

• Remove/cut the power to the drive.

• WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “Bus Voltage Measurement Procedure”, page 14 to

verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage.

• Find and correct the detected fault.

• Restore power to the drive to confirm the detected fault has been rectified.

Certain detected faults can be programmed for automatic restart after the cause has disappeared.

These detected faults can also be reset by cycling power to the drive or by means of a logic input or control bit.

Display menu

Use the display menu to show the status of the drive and it's current values as an aid for finding the causes of detected faults.

Spares and repairs

Serviceable product: Refer to the catalog for replacement of spare parts.

Procedure after a long time storage

WARNING

RISK OF EXPLOSION AT THE POWER UP

The capacitors after a long time storage can have issues. Following a storage time between 2 and 3 years:

• Use one AC supply variable connected between L1, L2 and L3.

• Increase AC supply voltage to have:

- 25% of rated voltage during 30 min

- 50% of rated voltage during 30 min

- 75% of rated voltage during 30 min

- 100% of rated voltage during 30 min

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Contents

Main Page Contents Important information NOTICE PLEASE NOTE Before you begin DAMAGED DRIVE EQUIPMENT Before you begin Using motors in parallel INCOMPATIBLE LINE VOLTAGE Documentation structure Software enhancements Enhancements made to version V1.2 in comparison to V1.1 Steps for setting up (also refer to Quick Start) Setup - Preliminary recommendations Prior to switching on the drive Prior to configuring the drive Using the drive with motor having a different size Line contactor Drive ratings Single-phase supply voltage: 100120 V 50/60 Hz Single-phase supply voltage: 200240 V 50/60 Hz Three-phase supply voltage: 200240 V 50/60 Hz Dimensions and weights Mounting and temperature conditions Removing the vent cover(s) Mounting types Type A mounting Type B mounting Derating curves Bus voltage measurement procedure Installing the EMC plates EMC mounting plate: size 1 VW3A9523, size 2 VW3A9524 or size 3 VW3A9525 to be ordered separately Recommendations Power and circuit protection Control Length of motor cables Equipment grounding RISK OF DRIVE DESTRUCTION INADEQUATE OVERCURRENT PROTECTION General wiring diagram Wiring labels Access to the power terminals Access to the terminals if you use stripped wire cables Access to the line supply terminals to connect ring terminals RISK OF BODY INJURY Page Arrangement of the power terminals Access to the control terminals Arrangement of the control terminals Characteristics and functions of the control terminals Control connection diagrams Electromagnetic compatibility (EMC) Principle and precautions HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Installation diagram (example) EMC conditions for ATV12ppppM2 Internal EMC filter on ATV12ppppM2 DRIVE LIFETIME REDUCTION Check list 1. Mechanical installation 2. Electrical installation 3. Use and run the drive Factory configuration Drive factory settings Drive factory wiring diagram (1) (3) (2) (4) Basic functions Status relay, unlocking Drive thermal detection Drive ventilation Motor thermal detection Programming HMI description Functions of the display and keys Page Programming First power-up Menus structure Menu customization using SoMove Structure of parameter tables v v v v Function compatibility table Reference Mode rEF Organization tree M External reference value -400 to +400 Hz - M Analog input virtual 0 to 100 % of HSP - M Internal PID reference 0 to 100% - Organization tree Page Page Page T v v v v Page Configuration Mode ConF Organization tree Configuration Mode - MyMenu M External reference value -400 Hz to 400 Hz - M Analog input virtual 0% to 100% - v v M Acceleration 0.0 s to 999.9 s 3.0 s Configuration Mode - MyMenu How to control the drive locally LI assignment information v v v v v 2 wire control diagrams 3-wire control diagram v v v Page v v M Time delay before automatic start for the overload fault M Application Overload threshold 70 to 150% of nCr 90% of of nCr M Application Underload threshold 20 to 100% of nCr 60% M Time delay before automatic start for the underload fault M Motor frequency threshold 0 to 400 Hz 50 or 60 Hz M Motor current threshold 0 to 1.5 In (1) InV M Motor thermal state threshold 0 to 118% of tHr 100% Page v M IR compensation (law U/F) 25 to 200% 100% M Slip compensation 0 to 150% 100% M Frequency loop stability 0 to 100% 20% M Frequency loop gain 0 to 100% 20% M Flux Profile 0 to 100% 20% M Switching frequency 2 to 16 kHz 4 kHz v v v HAZARD OF ELECTRIC SHOCK OR ARC FLASH v v v v v Control menu Control channel diagram M External reference value -400 Hz to 400 Hz - M Analog input virtual 0% to 100% v v SIM Page M Acceleration 0.0 s to 999.9 s 3.0 s M Deceleration 0.0 s to 999.9 s 3.0 s v v v v v v v v M Acceleration 2 0.0 to 999.9 s 5.0 s M Deceleration 2 0.0 to 999.9 s 5.0 s v Page NO HOLDING TORQUE v v v M Automatic DC injection current 0 to 120% of nCr 70% M Automatic DC injection time 0.1 to 30 s 0.5 s v Preset speeds Page PID diagram Page v v v v v M 2 preset PID reference 0 to 100% 25% M 3 preset PID reference 0 to 100% 50% M 4 preset PID reference 0 to 100% 75% M Internal PID reference 0 to 100% 0% M Acceleration 2 0.0 to 999.9 s 5.0 s M PID correction reverse nO v v v v M Low speed operating time 0.1 to 999.9 s nO M Wake-up threshold 0 to 100% 0% M Sleep Threshold Offset 0 to HSP 1 Hz M PI feedback supervision threshold nO to 100% nO v v M PI feedback supervision function time delay 0 to 600 s 0 s M Maximum frequency detection hysteresis 0 to HSP 0 Hz v v M Application Overload threshold 70 to 150% of nCr 90% M Time delay before automatic start for the overload fault M Application Underload threshold 20 to 100% of nCr 60% M Time delay before automatic start for the underload fault v v M Starting frequency of the auxiliary pump 0 to tFr HSP M Time delay before starting the auxiliary pump M Ramp for reaching the auxiliary pump nominal speed M Time delay before the auxiliary pump stop command M Ramp for auxiliary pump stopping 0 to 999.9 s 2 s M Zero flow detection activation threshold 0 to 400 Hz 0 Hz M Zero flow detection offset 0 to 400 Hz 0 Hz Architecture of the pumping installation Single variable mode - 1 single variable speed pump Page Connection diagram PI feedback supervision (MPI) Pump sub-menu PMP Selecting the operating mode 0t Control of the auxiliary pump HSP FOn FOF tOn Page "Sleep" function/"Wake-up" function Quick start function Zero flow detection v v v v v M Current limitation 0.25 to 1.5 In (1) 1.5 In RISK OF DAMAGE TO THE MOTOR AND THE DRIVE M Current limitation 2 0.25 to 1.5 In (1) 1.5 In M Low speed 0 Hz to HSP 0 Hz M Low speed operating time 0.1 to 999.9 s nO High speed configuration M High speed LSP to tFr 50 or 60 Hz v M High speed 2 LSP to tFr as HSP M High speed 3 LSP to tFr as HSP v v v v v v v v v Motor thermal protection Function: Page Page v v M Reset power run nO v Page M Com scanner write address value 1 CMD value M Com scanner write address value 2 LFRD value M Com scanner write address value 3 8000 M Com scanner write address value 4 8000 Maintenance Servicing Assistance with maintenance, detected fault display Clearing the detected fault Display menu Dimensions Attention: these dimensions concern fixing holes. Terminals Power ATV11 Control IMPROPER CONTROL WIRING PRACTICES Settings Functions - Comparison with ATV11pppE versions Functions - Comparison with ATV11pppU versions Functions - Comparison with ATV11pppA versions Functions - Comparison with ATV11pppE327 versions Drive does not start, no error code displayed Fault detection codes that cannot be cleared automatically Fault detection codes that cannot be cleared automatically (continued) Page Page Faults codes that will be cleared as soon as their causes disappear HMI block changed Fault detection codes displayed on the remote display terminal Application notes 2-wire control (source) 3-wire control (sink) Application notes 2-wire control (sink) Speed control 0-20 mA (source) 4 Preset speeds (source) Page 4 Preset speeds (source) Terminals command channel with Modbus reference channel Short-circuit rating and branch circuit protection ATV12 Drive Short Circuit Current Ratings1 Page Page OCr tEr Page Page Page Page Page Page nO LIh L2H L3H L4H