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Teledyne 6750 operating instructions Introduction, Main Features of the Analyzer

Models: 6750

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Introduction

Total Organic Carbon Analyzer	Introduction

Introduction

Teledyne Model 6750 Total Organic Carbon Analyzer provides accurate and reliable on-line TOC analysis with Windows™ CE Operation, using the UV/Heated Persulfate Oxidation Method.

This manual includes all necessary information to help you install, operate and service your Analyzer.

The Model 6750 TOC Analyzers have been designed for easy

operation and maintenance. Particular attention has been devoted to the design, whereby any module can be replaced by the operator within 15 minutes. Components such as the NDIR unit have been specifically designed with no moving parts and use a corrosion resistant design to further reduce maintenance tasks.

Operating the analyzer is easy. It uses a standard, industrial Windows CE computer programmed for complete automatic control (there are no operator manual adjustments). Operators are advised to study pertinent chapters in this manual to fully utilize the capabilities of the analyzer and avoid problems that could be associated with any instrument. The Model 6750 TOC is shown in Figure 1-1.

1.1 Main Features of the Analyzer

The Model 6750 TOC Analyzer is sophisticated, yet simple to use. The main features of the analyzer include:

•TC (Total Carbon) analysis

•NPOC (Non-purgeable organic carbon) analysis

•TOC-True Analysis (including volatile organics)

•Microsoft Windows Touch Screen Computer with Paperless Chart Recorder

•Two alarm levels

•One Master Fault Alarm

•3 analog 4-20 mA outputs

Teledyne Analytical Instruments

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Teledyne 6750 operating instructions Introduction, Main Features of the Analyzer

Contents

OPERATING INSTRUCTIONS FOR DANGERModel Total Organic Carbon AnalyzerModel WarrantyTeledyne Analytical Instruments Important NoticeInstrument Serial Number: _______________________ Specific Model InformationTotal Organic Carbon Analyzer Teledyne Analytical InstrumentsNo Symbol Safety MessagesThis manual provides information designed to guide you through the installation, calibration operation and maintenance of your new analyzer. Please read this manual and keep it available Table of Contents Maintenance Setup and OperationTotal Organic Carbon Analyzer Teledyne Analytical InstrumentsAppendix ModelIndex Teledyne Analytical InstrumentsList of Figures Figure 5-6:DC Power Supply Module Table 5-1 Troubleshooting List of TablesTable 4-1:Preparation of Standards TOC/TIC DANGER COMBUSTIBLE GAS USAGEIntroduction 1.1 Main Features of the Analyzer1.3Typical Applications 1.2Options1.4 Intended Use of the Analyzer 1.5 Operator Interface Model IntroductionTeledyne Analytical Instruments 2.1 Overview Theory of Operation2.2 Background Figure 2-2:TOC – True Method Figure 2-1:NPOC or TOC – Direct MethodIn conclusion Figure 2-4:UV/Persulfate Method Figure 2-3 TOC Measurement BasicsTheory of Operation Model2.3 The UV/Heated Persulfate Method of Analysis Model Theory of OperationTeledyne Analytical Instruments 2.4.1 Sample Handling 2.4 Subsystems Principles of OperationFigure 2-6:Sample Handling for TOC -Direct 2.4.2.2GAS PHASE SAMPLE HANDLING Figure 2-7:Sample Handling TOC-True2.4.2Inorganic Carbon Removal/Analysis TOC analysis in a continuous, on-lineTOC analyzer2.4.3 Oxidation Figure 2-8:Relationship Between TIC and pHFigure 5-10shows UV oxidation methodology Figure 2-9:Oxidation ReactionsFigure 2-10:Model 6750 NDIR Unit 2.4.4 NDIR CO2 Gas Detection•Benchmark/Auto-Validation •Auto-Calibration 2.4.5.1BENCHMARK/AUTO-VALIDATION 2.4.5.3AUTO-CLEANING2.4.5.2AUTO-CALIBRATION Model Theory of OperationTeledyne Analytical Instruments 3.1Unpacking the Analyzer Installation3.2 Mounting the Analyzer Figure 3-2:Required Door Clearance Figure 3-1:Analyzer DimensionsInstallation Model3.3 Electrical Connections 3.3.1 Power ConnectionFigure 3-4:Electrical Connections to the Model 3.3.2 Analog Outputs3.4 Gas/liquid Connections 3.3.3 Alarm Connections3.3.4RS-232Serial Connection 3.4.1 Liquid Connections•Reagents •Drain s 3.4.2 Gas ConnectionsThe gas connections include •Sample Gas •Carrier Gas •VentGas Carrier Connections 3.5 Checking the SystemNDIR Vent gas exhaust Model InstallationTeledyne Analytical Instruments 4.1Analyzer Startup Setup and OperationI. water container Figure4-1:Drain ConnectionsFigure 4-2:Gas Liquid Separator D. I. Filling 4.2 Menus4.2.1 Run Mode 4.2.2 Parameter Menu 4.2.3 Alarm Settings 4.2.4 Stream Sequencer 4.2.5 D/DBPR 4.3Detailed Calibration Procedures Total Organic Carbon Analyzer Table 4-1:Preparation of Standards TOC/TIC5. Acid Preparation b.Select TOC The following screen appears Figure 4-3:The RUN Screen 4.4 Operation4.6 Historical Data 4.5 ShutdownUsing the Scroll Bar, select the data to be viewed 5.1 Compupter-aidedTesting MaintenanceTable 5-1:Troubleshooting 5.2 Troubleshooting5.3.1NDIR Gas Calibration 5.3 Module ServiceFigure 5-2:IR Calibration Adapter P/N ST20026 Figure 5-1:Disconnecting Tubing from ReactorIR Calibration 5.3.2 NDIR Service Figure 5-3 Installing Calibration AdapterTo Replace the NDIR Unit 1.Turn off power Figure 5-4:Removing the NDIR Unit P/N ST360002.Remove inlet tube from NDIR Assembly 3.Remove vent tube from NDIR AssemblySlide out and remove Source Assembly MaintenanceTotal Organic Carbon Analyzer Teledyne Analytical Instruments• Remove IR Cell Assembly MaintenanceModel Teledyne Analytical Instruments• Install Source Assembly end piece Install IR CellDetector Assembly left To Reassemblesqueeze nuts •Install insulation. Replace assembly as beforeRecommend Use alternate tightening sequenceFigure 5-5:Removing the Master Interface Board 5.3.3 Master Interface Board P/N ST13042-1Figure 5-6:DC Power Supply Module 5.3.4 D. C. Power SupplyFigure 5-7 Replacing CE Computer 5.3.5 CE Computer P/N5.3.6 UV Lamp P/N ST20009 Figure 5-8:UV Lamp ReplacementFigure 5-9:Removing the UV Reactor Assembly 5.3.7UV Reactor Assembly P/N ST20003-15.3.8UV Power Supply 5.3.9 Mass Flow Controller P/N ST18001A Figure 5-10:Removing the UV Power Supply5.3.10 Metering Valve P/N ST16050 Figure 5-11:Mass Flow Controller5.3.11 Sparger P/N ST20025 Figure 5-12:Metering ValveTo clean the sparger Figure 5-13:Sparger2.Reinstall sparger in reverse order 1.Turn machine OFF 2.Turn carrier gas Air/O2 OFF1. Turn main power OFF 5.3.12 Pumps5. Disconnect Pump Motor Connector MaintenanceModel Teledyne Analytical InstrumentsFigure 5-14:Removing the Pump 4.Hold tubing with thumb 5.3.134-20mA Adjustment Procedure Figure 5-15:Pump Head Tubing Replacement5.3.13.2SETTING OF 4-20 MA OUTPUT 5.3.13.1SETTING 100 MV CONTROL VOLTAGEAppendix A.1SpecificationsPerformance Facility requirements Sample requirementsPart # A.2 Parts ListingDescription ImageST15083 ST100006-1 Appendix AC Board AssemblyModel Teledyne Analytical InstrumentsST200003-1 A.3.1 Option A.3 OptionsA.3.2 Option A.3.3 OptionA.3.5 Option A.3.4 OptionA.3.6 Option A.3.7 OptionSince COD & BOD analysis may vary with seasonal influences or other particular conditions, correlations for those conditions would be used at those times Total Organic Carbon Analyzer A.4 AS-BUILTDrawingsAppendix Teledyne Analytical InstrumentsModel AppendixTeledyne Analytical Instruments Index enclosure, pump mounting screw, UV/Heated Persulfate Oxidation