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Teledyne 6750 operating instructions Safety Messages, No Symbol

Models: 6750

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Safety Messages

Model 6750

Safety Messages

Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below:

No

Symbol

GENERAL WARNING/CAUTION: Refer to the instructions for details on the specific danger. These cautions warn of specific procedures which if not followed could cause bodily Injury and/or damage the instrument.

CAUTION: HOT SURFACE WARNING: This warning is

specific to heated components within the instrument. Failure to heed the warning could result in serious burns to skin and underlying tissue.

WARNING: ELECTRICAL SHOCK HAZARD: Dangerous

voltages appear within this instrument. This warning is specific to an electrical hazard existing at or nearby the component or procedure under discussion. Failure to heed this warning could result in injury and/or death from electrocution.

Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

NOTE: Additional information and comments regarding a specific component or procedure are highlighted in the form of a note.

CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL.

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Teledyne 6750 operating instructions Safety Messages, No Symbol

Contents

DANGER OPERATING INSTRUCTIONS FORModel Total Organic Carbon AnalyzerWarranty ModelTeledyne Analytical Instruments Important NoticeSpecific Model Information Instrument Serial Number: _______________________Total Organic Carbon Analyzer Teledyne Analytical InstrumentsSafety Messages No SymbolThis manual provides information designed to guide you through the installation, calibration operation and maintenance of your new analyzer. Please read this manual and keep it available Table of Contents Setup and Operation MaintenanceTotal Organic Carbon Analyzer Teledyne Analytical InstrumentsModel AppendixIndex Teledyne Analytical InstrumentsList of Figures Figure 5-6:DC Power Supply Module Table 5-1 Troubleshooting List of TablesTable 4-1:Preparation of Standards TOC/TIC COMBUSTIBLE GAS USAGE DANGER1.1 Main Features of the Analyzer Introduction1.3Typical Applications 1.2Options1.4 Intended Use of the Analyzer 1.5 Operator Interface Model IntroductionTeledyne Analytical Instruments 2.1 Overview Theory of Operation2.2 Background Figure 2-1:NPOC or TOC – Direct Method Figure 2-2:TOC – True MethodIn conclusion Figure 2-3 TOC Measurement Basics Figure 2-4:UV/Persulfate MethodTheory of Operation Model2.3 The UV/Heated Persulfate Method of Analysis Model Theory of OperationTeledyne Analytical Instruments 2.4 Subsystems Principles of Operation 2.4.1 Sample HandlingFigure 2-6:Sample Handling for TOC -Direct Figure 2-7:Sample Handling TOC-True 2.4.2.2GAS PHASE SAMPLE HANDLINGTOC analysis in a continuous, on-lineTOC analyzer 2.4.2Inorganic Carbon Removal/AnalysisFigure 2-8:Relationship Between TIC and pH 2.4.3 OxidationFigure 2-9:Oxidation Reactions Figure 5-10shows UV oxidation methodology2.4.4 NDIR CO2 Gas Detection Figure 2-10:Model 6750 NDIR Unit•Benchmark/Auto-Validation •Auto-Calibration 2.4.5.1BENCHMARK/AUTO-VALIDATION 2.4.5.3AUTO-CLEANING2.4.5.2AUTO-CALIBRATION Model Theory of OperationTeledyne Analytical Instruments 3.1Unpacking the Analyzer Installation3.2 Mounting the Analyzer Figure 3-1:Analyzer Dimensions Figure 3-2:Required Door ClearanceInstallation Model3.3.1 Power Connection 3.3 Electrical Connections3.3.2 Analog Outputs Figure 3-4:Electrical Connections to the Model3.3.3 Alarm Connections 3.4 Gas/liquid Connections3.3.4RS-232Serial Connection 3.4.1 Liquid Connections3.4.2 Gas Connections •Reagents •Drain sThe gas connections include •Sample Gas •Carrier Gas •VentGas Carrier Connections 3.5 Checking the SystemNDIR Vent gas exhaust Model InstallationTeledyne Analytical Instruments Setup and Operation 4.1Analyzer StartupFigure4-1:Drain Connections I. water containerFigure 4-2:Gas Liquid Separator D. I. Filling 4.2 Menus4.2.1 Run Mode 4.2.2 Parameter Menu 4.2.3 Alarm Settings 4.2.4 Stream Sequencer 4.2.5 D/DBPR 4.3Detailed Calibration Procedures Table 4-1:Preparation of Standards TOC/TIC Total Organic Carbon Analyzer5. Acid Preparation b.Select TOC The following screen appears 4.4 Operation Figure 4-3:The RUN Screen4.5 Shutdown 4.6 Historical DataUsing the Scroll Bar, select the data to be viewed Maintenance 5.1 Compupter-aidedTesting5.2 Troubleshooting Table 5-1:Troubleshooting5.3 Module Service 5.3.1NDIR Gas CalibrationFigure 5-2:IR Calibration Adapter P/N ST20026 Figure 5-1:Disconnecting Tubing from ReactorIR Calibration Figure 5-3 Installing Calibration Adapter 5.3.2 NDIR ServiceFigure 5-4:Removing the NDIR Unit P/N ST36000 To Replace the NDIR Unit 1.Turn off power2.Remove inlet tube from NDIR Assembly 3.Remove vent tube from NDIR AssemblyMaintenance Slide out and remove Source AssemblyTotal Organic Carbon Analyzer Teledyne Analytical InstrumentsMaintenance • Remove IR Cell AssemblyModel Teledyne Analytical InstrumentsInstall IR Cell • Install Source Assembly end pieceDetector Assembly left To Reassemble•Install insulation. Replace assembly as before squeeze nutsRecommend Use alternate tightening sequence5.3.3 Master Interface Board P/N ST13042-1 Figure 5-5:Removing the Master Interface Board5.3.4 D. C. Power Supply Figure 5-6:DC Power Supply Module5.3.5 CE Computer P/N Figure 5-7 Replacing CE ComputerFigure 5-8:UV Lamp Replacement 5.3.6 UV Lamp P/N ST200095.3.7UV Reactor Assembly P/N ST20003-1 Figure 5-9:Removing the UV Reactor Assembly5.3.8UV Power Supply Figure 5-10:Removing the UV Power Supply 5.3.9 Mass Flow Controller P/N ST18001AFigure 5-11:Mass Flow Controller 5.3.10 Metering Valve P/N ST16050Figure 5-12:Metering Valve 5.3.11 Sparger P/N ST20025Figure 5-13:Sparger To clean the sparger2.Reinstall sparger in reverse order 1.Turn machine OFF 2.Turn carrier gas Air/O2 OFF5.3.12 Pumps 1. Turn main power OFFMaintenance 5. Disconnect Pump Motor ConnectorModel Teledyne Analytical InstrumentsFigure 5-14:Removing the Pump 4.Hold tubing with thumb Figure 5-15:Pump Head Tubing Replacement 5.3.134-20mA Adjustment Procedure5.3.13.1SETTING 100 MV CONTROL VOLTAGE 5.3.13.2SETTING OF 4-20 MA OUTPUTAppendix A.1SpecificationsPerformance Sample requirements Facility requirementsA.2 Parts Listing Part #Description ImageST15083 ST100006-1 AC Board Assembly AppendixModel Teledyne Analytical InstrumentsST200003-1 A.3 Options A.3.1 OptionA.3.2 Option A.3.3 OptionA.3.4 Option A.3.5 OptionA.3.6 Option A.3.7 OptionSince COD & BOD analysis may vary with seasonal influences or other particular conditions, correlations for those conditions would be used at those times A.4 AS-BUILTDrawings Total Organic Carbon AnalyzerAppendix Teledyne Analytical InstrumentsModel AppendixTeledyne Analytical Instruments Index enclosure, pump mounting screw, UV/Heated Persulfate Oxidation