Manuals / Brands / Baby / Model Vehicle / Yamaha / Baby / Model Vehicle

Yamaha 5TE-F8197-10, LIT-11616-16-02 3 - 46, CHANGING THE DIFFERENTIAL GEAR OIL/CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS

1 366

Download 366 pages, 18.19 Mb

3 - 46

CHK

ADJ

CHANGING THE DIFFERENTIAL GEAR OIL/CHECKINGTHE CONSTANT VELOCITY JOINT DUST BOOTS

CHANGING THE DIFFERENTIAL GEAR OIL

1.Place the machine on a level surface.

2.Place a receptacle under the differential gear

case.

3.Remove:

●Oil filler bolt

●Drain plug 1

4.Drain:

●Differential gear oil

5.Install:

●Drain plug

N

OTE:

Check the drain plug gasket. If it is damaged,

replace it with new one.

6.Fill:

●Differential gear case

N

OTE:

If gear oil is filled to the brim of the oil filler

hole, oil may start leaking from the differential

gear case breather hose. Therefore, check the

quantity of the oil, not its level.

CAUTION:

Take care not to allow foreign material to

enter the differential gear case.

7.Install:

●Oil filler bolt

Periodic oil change:

0.35 L (0.31 Imp qt, 0.37 US qt)

Total amount:

0.40 L (0.35 Imp qt, 0.42 US qt)

Recommended oil:

SAE 80 API “GL-4” Hypoid gear

oil

T

R

.

.

10 Nm (1.0 m • kg, 7.2 ft • lb)

T

R

.

.

23 Nm (2.3 m • kg, 17 ft • lb)

CHECKING THE CONSTANT VELOCITY

JOINT DUST BOOTS

1.Check:

●Dust boots 1

Damage → Replace.

Refer to “FRONT CONSTANT VELOCITY

JOINTS AND DIFFERENTIAL GEAR” in

CHAPTER 7.

Contents

Main Page NOTICE HOW TO USE THIS MANUAL ILLUSTRATED SYMBOLS Illustrated symbols A to H are used to identify the specifications appearing in the text. INFO SPEC ADJ ENG COOL CARB ELEC TRBL EGM TABLE OF CONTENTS Page CHAPTER 3. PERIODIC CHECKS AND ADJUSTMENTS CHAPTER 4. ENGINE Page CHAPTER 5. COOLING SYSTEM CHAPTER 6. CARBURETION CHAPTER 7. DRIVE TRAIN CHAPTER 8. CHASSIS CHAPTER 9. ELECTRICAL CHAPTER 10. TROUBLESHOOTING Page Page 1 - 2 1 - 3 1 - 4 CHECKING OF CONNECTIONS 1 - 5 1 - 6 1 - 7 1 - 8 1 - 9 2 - 1 SPECIFICATIONS 2 - 2 2 - 3 2 - 4 2 - 5 * 2 - 6 2 - 7 * 2 - 8 2 - 9 2 - 10 Page 2 - 12 2 - 13 2 - 14 2 - 15 2 - 16 2 - 17 2 - 18 2 - 19 2 - 20 HOW TO USE THE CONVERSION TABLE GENERAL TORQUE SPECIFICATIONS HOW TO USE THE CONVERSION TABLE/ GENERAL TORQUE SPECIFICATIONS 2 - 21 LUBRICATION POINTS AND LUBRICANT TYPES Page Page Page Page Page Page Page Page 2 - 30 CABLE ROUTING 2 - 31 CABLE ROUTING Page Page Page Page Page 3 - 1 INTRODUCTION/ PERIODIC CHECKS AND ADJUSTMENTS INTRODUCTION 3 - 2 Page 3 - 4 Page 3 - 6 Page 3 - 8 Page 3 - 10 ENGINE 3 - 11 3 - 12 3 - 13 ADJUSTING THE VALVE CLEARANCE/ ADJUSTING THE IDLING SPEED 3 - 14 ADJUSTING THE IDLING SPEED/ ADJUSTING THE THROTTLE LEVER FREE PLAY 3 - 15 ADJUSTING THE THROTTLE LEVER FREE PLAY 3 - 16 ADJUSTING THE THROTTLE LEVER FREE PLAY/ ADJUSTING THE SPEED LIMITER 3 - 17 ADJUSTING THE SPEED LIMITER/ ADJUSTING THE STARTER CABLE 3 - 18 ADJUSTING THE STARTER CABLE 3 - 19 CHECKING THE SPARK PLUG 3 - 20 CHECKING THE IGNITION TIMING 3 - 21 CHECKING THE IGNITION TIMING/ MEASURING THE COMPRESSION PRESSURE 3 - 22 MEASURING THE COMPRESSION PRESSURE 3 - 23 CHECKING THE ENGINE OIL LEVEL 3 - 24 CHANGING THE ENGINE OIL 3 - 25 CHANGING THE ENGINE OIL 3 - 26 CHANGING THE ENGINE OIL/ 3 - 27 3 - 28 3 - 29 CHECKING THE COOLANT LEVEL 3 - 30 3 - 31 3 - 32 3 - 33 CHECKING THE COOLANT TEMPERATURE WARNING LIGHT/CHECKING THE V-BELT 3 - 34 CHECKING THE V-BELT 3 - 35 CLEANING THE SPARK ARRESTER 3 - 36 ADJUSTING THE REAR BRAKE CHASSIS 3 - 37 ADJUSTING THE REAR BRAKE 3 - 38 CHECKING THE FRONT BRAKE FLUID LEVEL 3 - 39 CHECKING THE FRONT BRAKE PADS/ CHECKING THE REAR BRAKE SHOES 3 - 40 CHECKING THE BRAKE HOSES 3 - 41 BLEEDING THE HYDRAULIC BRAKE SYSTEM 3 - 42 3 - 43 3 - 44 ADJUSTING THE REAR BRAKE LIGHT SWITCH/ CHECKING THE FINAL GEAR OIL LEVEL *********************************************** 3 - 45 CHANGING THE FINAL GEAR OIL 3 - 46 CHANGING THE DIFFERENTIAL GEAR OIL/CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS 3 - 47 CHECKING THE STEERING SYSTEM/ ADJUSTING THE TOE-IN 3 - 48 ADJUSTING THE TOE-IN 3 - 49 3 - 50 CHECKING THE TIRES 3 - 51 CHECKING THE TIRES 3 - 52 CHECKING THE WHEELS/ CHECKING AND LUBRICATING THE CABLES Page 3 - 54 ELECTRICAL 3 - 55 3 - 56 3 - 57 Charging method using a variable voltage charger 3 - 58 Charging method using a constant voltage charger 3 - 59 CHECKING THE BATTERY/ CHECKING THE FUSES 3 - 60 CHECKING THE FUSES 3 - 61 CHECKING THE FUSES/ADJUSTING THE HEADLIGHT BEAMS/CHANGING THE HEADLIGHT BULB 3 - 62 CHANGING THE HEADLIGHT BULB 4 - 1 ENGINE Page 4 - 3 4 - 4 4 - 5 Page 4 - 7 Page 4 - 9 4 - 10 4 - 11 4 - 12 4 - 13 4 - 14 4 - 15 4 - 16 CAMSHAFT, ROCKER ARMS AND VALVES Page 4 - 18 4 - 19 4 - 20 4 - 21 4 - 22 4 - 23 4 - 24 4 - 25 4 - 26 4 - 27 4 - 28 4 - 29 4 - 30 4 - 31 4 - 32 4 - 33 4 - 34 RECOIL STARTER AND A.C. MAGNETO 4 - 35 4 - 36 4 - 37 4 - 38 4 - 39 4 - 40 4 - 41 4 - 42 Page 4 - 44 4 - 45 4 - 46 4 - 47 4 - 48 4 - 49 4 - 50 Page 4 - 52 4 - 53 4 - 54 4 - 55 4 - 56 4 - 57 4 - 58 4 - 59 4 - 60 4 - 61 4 - 62 4 - 63 4 - 64 Page 4 - 66 4 - 67 4 - 68 4 - 69 Page Page 4 - 72 4 - 73 4 - 74 4 - 75 4 - 76 Page 4 - 78 4 - 79 4 - 80 4 - 81 4 - 82 4 - 83 4 - 84 4 - 85 4 - 86 4 - 87 5 - 1 COOLING SYSTEM Page 5 - 3 5 - 4 Page 5 - 6 THERMOSTAT 5 - 7 5 - 8 5 - 9 5 - 10 5 - 11 Page 6 - 2 6 - 3 6 - 4 6 - 5 6 - 6 6 - 7 7 - 1 DRIVE TRAIN 7 - 2 7 - 3 7 - 4 FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR Page 7 - 6 Page Page 7 - 9 7 - 10 7 - 11 7 - 12 7 - 13 7 - 14 7 - 15 7 - 16 7 - 17 7 - 18 7 - 19 7 - 20 7 - 21 7 - 22 7 - 23 7 - 24 7 - 25 7 - 26 7 - 27 7 - 28 7 - 29 Page 8 - 2 8 - 3 8 - 4 8 - 5 Page 8 - 7 8 - 8 8 - 9 Page 8 - 11 8 - 12 8 - 13 8 - 14 8 - 15 8 - 16 8 - 17 8 - 18 Page Page 8 - 21 Page 8 - 23 8 - 24 8 - 25 8 - 26 8 - 27 8 - 28 8 - 29 8 - 30 8 - 31 Page 8 - 33 8 - 34 Page 8 - 36 8 - 37 8 - 38 8 - 39 Page 8 - 41 8 - 42 8 - 43 8 - 44 8 - 45 8 - 46 Page 8 - 48 8 - 49 8 - 50 9 - 1 ELECTRICAL COMPONENTS ELECTRICAL ELECTRICAL COMPONENTS 9 - 2 Page 9 - 4 09 6 * 4 5 A 23 7 9 - 5 9 - 6 CHECKING THE BULBS AND BULB SOCKETS 9 - 7 9 - 8 9 - 9 EB802000 0Spark plug 9Ignition coil 9 - 10 9 - 11 9 - 12 9 - 13 9 - 14 9 - 15 EB803000 TStart switch 7Starter motor 6Starter relay 9 - 16 9 - 17 9 - 18 9 - 19 9 - 20 9 - 21 9 - 22 EB804000 2Rectifier/regulator (GRAY) 9 - 23 9 - 24 9 - 25 EB805000 [Speedometer light ZTail/brake light UHeadlight 9 - 26 9 - 27 9 - 28 9 - 29 9 - 30 Page 9 - 32 EB806000 9 - 33 9 - 34 9 - 35 9 - 36 9 - 37 9 - 38 9 - 39 9 - 40 9 - 41 9 - 42 9 - 43 EFan motor DThermo switch (radiator) CCircuit breaker (fan motor) 9 - 44 9 - 45 9 - 46 9 - 47 9 - 48 KGear motor JOn-command four-wheel drive switch IFour-wheel drive fuse 9 - 49 9 - 50 9 - 51 10 - 1 STARTING FAILURE/HARD STARTING TROUBLESHOOTING STARTING FAILURE/HARD STARTING 10 - 2 POOR IDLE SPEED PERFORMANCE POOR MEDIUM AND HIGH-SPEED PERFORMANCE 10 - 3 FAULTY DRIVE TRAIN FAULTY DRIVE TRAIN 10 - 4 FAULTY GEAR SHIFTING/ FAULTY CLUTCH PERFORMANCE FAULTY GEAR SHIFTING FAULTY CLUTCH PERFORMANCE 10 - 5 FAULTY CLUTCH PERFORMANCE/ OVERHEATING/FAULTY BRAKE OVERHEATING FAULTY BRAKE 10 - 6 SHOCK ABSORBER MALFUNCTION SHOCK ABSORBER MALFUNCTION/UNSTABLE HANDLING/LIGHTING SYSTEM UNSTABLE HANDLING YFM400FAR WIRING DIAGRAM 0 (GRAY) ON (DARK GRAY)