CYLINDER AND PISTON

4-27

REMOVING THE PISTON

4-28

CHECKING THE TIMING CHAIN GUIDE

4-28

CHECKING THE CYLINDER AND PISTON

4-28

CHECKING THE PISTON RINGS

4-30

CHECKING THE PISTON PIN

4-31

INSTALLING THE PISTON

4-32

INSTALLING THE CYLINDER

4-33

RECOIL STARTER AND A.C. MAGNETO

4-34

REMOVING THE A.C. MAGNETO

4-37

DISASSEMBLING THE RECOIL STARTER

4-37

CHECKING THE A.C. MAGNETO

4-37

CHECKING THE STARTER CLUTCH

4-38

CHECKING THE STARTER PULLEY

4-39

CHECKING THE RECOIL STARTER

4-39

ASSEMBLING THE RECOIL STARTER

4-39

INSTALLING THE A.C. MAGNETO

4-40

PRIMARY AND SECONDARY SHEAVES

4-42

PRIMARY SLIDING SHEAVE

4-44

SECONDARY SHEAVE

4-45

REMOVING THE PRIMARY AND SECONDARY SHEAVES

4-46

DISASSEMBLING THE SECONDARY SHEAVE

4-46

CHECKING THE PRIMARY SHEAVE

4-47

CHECKING THE SECONDARY SHEAVE

4-47

ASSEMBLING THE PRIMARY SHEAVE

4-48

ASSEMBLING THE SECONDARY SHEAVE

4-48

INSTALLING THE PRIMARY AND SECONDARY SHEAVES

4-50

CLUTCH

4-51

REMOVING THE CLUTCH

4-53

CHECKING THE CLUTCH

4-53

INSTALLING THE CLUTCH

4-54

CRANKCASE

4-56

STARTER MOTOR, TIMING CHAIN AND OIL FILTER

4-56

CRANKCASE

4-58

CRANKCASE BEARINGS

4-59

REMOVING THE OIL PUMP DRIVE GEAR

4-60

SEPARATING THE CRANKCASE

4-60

CHECKING THE TIMING CHAIN AND GUIDE

4-61

CHECKING THE OIL STRAINER AND OIL DELIVERY PIPE

4-61

CHECKING THE CRANKCASE

4-62

CHECKING THE BEARINGS

4-62

ASSEMBLING THE CRANKCASE

4-62

INSTALLING THE SHIFT LEVER

4-63

INSTALLING THE OIL PUMP DRIVE GEAR

4-64

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Yamaha LIT-11616-16-02, 5TE-F8197-10 service manual