Yamaha LIT-11616-16-02, 5TE-F8197-10 service manual Brush length 12.5 mm 0.49 Wear limit 5 mm 0.20

ELECTRIC STARTING SYSTEM

ELEC

–+

5.Measure:

●Brush length a (each)

Out of specification → Replace the brush holder set.

Brush length:

12.5mm (0.49 in)

<Wear limit:> 5 mm (0.20 in)

6.Measure:

●Brush spring force

Fatigue/out of specification → Replace the brush holder set.

Brush spring force: 7.65 ~ 10.01 Nm

(780 ~ 1,020 g, 27.54 ~ 36.03 oz)

7.Check:

●O-rings

Wear/damage → Replace.

ASSEMBLING THE STARTER MOTOR

1.Install:

●Brush holder set 1

NOTE:

Align the projection a on the brush seat 1 with the slot b on the yoke.

2.Install:

●Yoke

●Brackets

NOTE:

Align the match marks a on the yoke with the match marks b on the brackets.

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