Yamaha LIT-11616-16-02 Removing the Clutch, Clutch holding tool YM-91042, Checking the Clutch

CLUTCH

ENG

REMOVING THE CLUTCH

1.Remove:

●Clutch housing assembly

●Gasket

●Dowel pins

NOTE:

Working in crisscross pattern, loosen each bolt 1/4 of a turn. Remove them after all of them are loosened.

2.Straighten:

●Punched portion of the nut 1. 3.Remove:

●Nut 1

NOTE:

Use a clutch holding tool 2 to hold the clutch carrier assembly.

Clutch holding tool:

P/N. YM-91042, 90890-04086

CHECKING THE CLUTCH

1.Check:

●Clutch housing 1

Heat damage/wear/damage → Replace.

●One-way clutch bearing 2 Chafing/wear/damage → Replace.

NOTE:

●Replace the one-way clutch assembly and clutch housing as a set.

●The one-way clutch bearing 2 must be installed with the arrow marked side facing up.

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Checking steps:

●Install the one-way clutch bearing and clutch carrier assembly to the clutch housing and hold the clutch carrier assembly.

●When turning the clutch carrier assembly clockwise È, the clutch carrier assembly should turn freely.

If not, the one-way clutch assembly is faulty. Replace it.

●When turning the clutch carrier assembly counterclockwise É, the clutch housing and clutch carrier assembly should be engaged.

If not, the one-way clutch assembly is faulty. Replace it.

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