Yamaha 5TE-F8197-10 Checking the Starter Clutch, Bolts starter clutch 30 Nm 3.0 m kg, 22 ft lb

RECOIL STARTER AND A.C. MAGNETO

ENG

CHECKING THE STARTER CLUTCH

1.Check:

●Starter one-way clutch 1 Cracks/damage → Replace.

●Bolts 2 (starter clutch)

Loose → Replace with a new one, and clinch the end of the bolt.

NOTE:

The arrow mark on the starter clutch must face inward, away from the rotor.

T .

R .

Bolts (starter clutch):

30 Nm (3.0 m • kg, 22 ft • lb)

LOCTITE®

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Checking steps:

●Install the starter wheel gear to the starter clutch, and hold the starter clutch.

●When turning the starter wheel gear counterclockwise È, the starter clutch and the wheel gear should be engaged.

If not, the starter clutch is faulty. Replace it.

●When turning the starter wheel gear clockwise É, the starter wheel gear should turn freely.

If not, the starter clutch is faulty. Replace it.

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2.Check:

●Gear teeth (starter idle) 1

●Gear teeth (starter wheel) 2 Burrs/chips/roughness/wear → Replace.

3.Check:

●Starter wheel gear

(contacting surface) Damage/pitting/wear → Replace.

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