Yamaha 5TE-F8197-10 Ring gear thrust clearance ~ 0.2 mm 0.004 ~ 0.008, Thrust washer Thickness mm

REAR AXLE/FINAL DRIVE GEAR AND DRIVE SHAFT

DRIV

●Remove the ring gear assembly.

●Measure the thrust clearance. Calculate the width of the flattened Plastigauge® 1.

Ring gear thrust clearance:

0.1~ 0.2 mm (0.004 ~ 0.008 in)

●If out of specification, select the correct washer.

Thrust washer selection steps:

●Select a suitable thrust washer using the following chart.

Thrust washer

	1.0	1.1	1.2
	1.3	1.35	1.4
Thickness (mm)	1.45	1.5	1.55
	1.6	1.7	1.8
	1.9	2.0	2.1

●Repeat the measurement steps until the ring gear thrust clearance is within the specified limits.

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Ring gear stopper shim selection

1.Measure:

●Ring gear stopper clearance “D”

Use a feeler gauge 1.

Out of specification → Adjust.

Ring gear stopper clearance “D”: 0.30 ~ 0.60 mm (0.012 ~ 0.024 in)

2Ring gear

3Ring gear stopper

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