Yamaha LIT-11616-16-02, 5TE-F8197-10 service manual Measure/select Ring gear thrust clearance C

REAR AXLE/FINAL DRIVE GEAR AND DRIVE SHAFT

DRIV

5)Therefore, shim thickness “B” is 0.63. “B”= 45.53 + 1.05 – (34.95 + 11.00)

=46.58 – 45.95

=0.63

6)Round off the hundredth digit and select the appropriate shim(s).

In the example above, the calculated number is 0.63. The chart instructs you to round off 3 to 5 at the hundredth place.

Thus, the shim thickness is 0.65 mm.

Hundredths	Rounded value
0, 1, 2	0
3, 4, 5, 6, 7	5
8, 9	10

Shims are supplied in the following thicknesses.

Ring gear shim

Thickness (mm)

0.25 0.30 0.35

0.40 0.45 0.50

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Thrust washer selection

1.Measure/select:

●Ring gear thrust clearance “C”

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Measurement steps:

●Place four pieces of Plastigauge® between the originally fitted thrust washer and the ring gear.

●Install the ring gear assembly and tighten the bolts to specification.

T .

R .

M8 bolts (bearing housing): 23 Nm (2.3 m • kg, 17 ft • lb)

M10 bolts (bearing housing): 40 Nm (4.0 m • kg, 29 ft • lb)

NOTE:

Do not turn the drive pinion gear and ring gear when measuring the clearance with Plastigauge®.

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