American Power Conversion MX28B200 Battery Connections, Planning the Battery installation

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WARNING: The MX28B DC power plant is supplied from a nominal 220VAC, 60 Hz source. Keep the AC input enclosure in place when the system is operational or energized.

3.4. Battery Connections

WARNING: Hazardous energy levels are present on bare conductors in the -48VDC distribution connection area of the plant. Accidental shorting of distribution conductors can cause arcing and high currents that can cause serious burns or other physical harm. It is recommended that:

Any jewelry, rings or watches be removed while working on this equipment.

Handles of all wrenches, screwdrivers, cutters and pliers be insulated.

Shafts of screwdrivers be wrapped in electrical tape or otherwise insulated

Planning the Battery installation

The battery cable(s) should be sized sufficiently large to limit the voltage drop from the MX28B DC power plant to the battery during charging per system design requirements. The cable(s) must also carry the full load current during battery operation. If assistance is required to determine the necessary cables for the application, contact your sales representative or APC.

An external fuse or circuit breaker (various options are available from APC) is required in the negative line (located at the battery end) to protect the cables from the battery to the MX28B DC power plant. The power plant can monitor auxiliary contacts from this breaker.

Connecting the Cables

WARNING: Make certain that the battery polarity is correct when making connections to the Model MX28B DC power plant. Incorrect connection could cause severe equipment damage.

The battery cable connections are located at the top rear of the unit as shown in Figure

3.4-1. The battery positive (return bus) and battery negative (-48V bus) buses each provide two sets of threaded 3/8”-16 holes on one-inch centers for connecting two-hole battery cable lugs. Connect the battery cables as applicable using 3/8-16 bolts (not provided) and tighten them with a torque wrench to 200 in-lbs (23 N-m).

MX28B200/400 –48 VDC User’s Manual (990-9133)

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Contents VDC Power Systems Page Table of Contents Remote Monitoring Revision Date Description Revision HistoryPage General Precautions Safety FirstPage General Information Introduction2 MX28B Block Diagram How to Use This Manual Page Room / Location InstallationMechanical Installation Unpacking EquipmentVentilation AC Power ConnectionsBattery Connections Planning the Battery installationConnecting the Cables DC System Grounding Battery Temperature Probe InstallationDC Circuit Breakers DC Power Output Over-Current Protection#10 studs on 5/8 centers Fuse Rating Part Number DC GMT FusesPlug-in Circuit Breaker Installation Installation of Circuit Breakers and FusesCircuit Breaker Connections 1 to 50 Amps GMT Fuse InstallationLoad Connections Cable Size Considerations1 Standard lug for 1 to 50A breakers Circuit Breaker Connections 60-100 Amps2 Adaptor and lugs for 60-100 Amp breakers GMT Fuse ConnectionsSmart Cable DB9 Connection RJ45 Ethernet ConnectorMonitoring and Relay Output Connections Front Panel DB9 ConnectionNO-NC-C External Alarm Input ConnectionsInitial Power-Up and Checkout Rectifier Module InstallationSystem Parameters Verification/Adjustment Full System Power Up Operation Technical DescriptionRectifier Management System Current System ManagementSystem Output Capacity System Voltage ControlDC Distribution Battery ManagementSystem Status and Alarm Reporting Battery Charging and ProtectionFront Panel User Interface Controls and IndicatorsBattery Temperature Compensation Battery/Load Low Voltage DisconnectMX28B Status Alarms System Modules Batt PIN OEM Parameter Locations, Descriptions, and Default Values 10 a Batt Disc Alm m+Minor Batt Disc Thr m+Major Cir Bkr48V Cir Bkr 1 Alm m+GMT 8 Alm FW Version000189 GMT 1 AlmIgnore EnableLVD Reset In-Rly 1 AlmOut-Rly OEM S OffsetOut-Rly 1 Alm m+ Out-Rly 6 Alm m+Rect CL Alm RectFailCommMin Rect Cfg AlmRect RFA Alm DisableRect 1 FF Rect 1 RFA50.00 Sys LT ThrSys LV Alm Sys LV ThrControl Unit Menu Structure SYS MS System Module SET-ALM Setup DAV e l C o n d L e v e l I r d L e v e l U r t h L e v e l SYS Sysin AM Info Modgmt LM Alias GMT MOD Modlvd Front Panel LED Indicators External Alarm Inputs Input Relays Alarm Outputs Output RelaysPage Physical Connections Command and Monitoring ProtocolRemote Monitoring DescriptionPage 1MRF28H54BV50 Rectifiers SpecificationsAC Input 1MRF28H54BV RectifiersPscu RectifiersMechanical Power Shelf Control UnitMounting Compliance EnvironmentalPage APC Worldwide Customer Support Page General Provisions Warranty