ADC AD-464 service manual

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The main module of the TSX17 PLC (Programmable Logic Controller) also has eleven (11) outputs to control various functions of the dryer. The outputs are relay contacts, whereby each of the relays have a common terminal tied to 110 VAC.

Output 0,0 is used to control the Main Blower Contactor. On a call for fan, the output supplies 110 VAC to the coil of the fan motor contactor. As long as none of the overloads have tripped, the contactor will engage (pull in) starting the dryer.

Output 0,1 activates the Drum (tumbler) Forward Contactor, which starts the tumbler (basket) running via the two (2) 5 horsepower (HP) drive motors.

Output 0,2 is used to reverse the direction of the drive motors.

Output 3 was previously used to activate an intended lint collection system. The output was to be used from the beginning of a cycle until 1-minute after the completion of the cycle.

Output 4 is used to initiate the burner controller at the beginning of a heat cycle. During a heat cycle, the out- put stays on enabling the standing pilot to be active (on) as long as the burner controller safeties have all been met. If ALL the safeties are met, the incoming gas valve will turn on. This puts the dryer in a high fire standby.

Output 5 is used to cycle high fire on and off in conjunction with Output 4 during the heat cycle. This is the output that maintains the set point temperature.

Output 6 and Output 7 are used to control the Main Load Door. Output 6 controls the load door opens solenoid (S1) and Output #7 controls the load door close solenoid (S2).

Output 8 and Output 9 are used to control the Rear Door. Output 8 controls the unload door open solenoid (S3) and Output 9 controls the unload door close solenoid (S4).

Output 10 is the Front Up control. When it turns on, 110 VAC is supplied to the front up solenoid (S5) through the rear door level switch (LS2B).

Output 11 controls the Front Door solenoid (S6). When 110 VAC is supplied to the front door solenoid, air is supplied to the top ports of the piston leveling the dryer.

Due to the amount of outputs needed, an additional output module is added to the TSX17 PLC (Programmable Logic Controller). This output module consists of relay contacts with the common tied to 110 VAC.

Output 1,0 is used to tilt the rear of the dryer up for unloading purposes. If the front of the dryer is up, the front door level switch (LS1B) closed to allow the rear up solenoid (S7) to engage.

Output 1,1 supplies 110 VAC to the rear down solenoid (S8).

Output 1,2 and Output 1,3 are used to control the position of the Heat Reclaimer. When Output 1,2 is on, the heat reclaimer is in the exhaust air mode. ALL the air moved by the blower goes out of the exhaust. When Output 1,2 turns off and Output 1,3 turns on, the dryer goes into a recirculating mode (heat reclaimer on) whereby a percentage of the air no longer goes out of the exhaust but goes over the burner as preheated air. The heat reclaimer is on as long the dryer is in a heat mode.

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Contents American Dryer Corporation Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section AIR JET System Section Pendant AssemblySection Sprinkler System Safety Precautions Explosion could ResultStandards National Electric Code ANSI/NFPA no -LATEST EditionLiquids Routine MaintenanceCleaning Monthly Lubrication Adjustments Days After Installation and Every 6 Months ThereafterSpecifications GAS Models ADG-464Steam Models ADS-464 Electrical Service Specifications ADG-464 GASInstallation Requirements Enclosure / AIR Supply / Exhaust RequirementsOperational Service Check Procedure Electrical Requirements and GAS RequirementsComponent DESCRIPTION/REPLACEMENT Tumbler Support and Drive SystemPage Main AIR BLOWER/HEAT Reclaimer System +Z=X Filter element can be cleaned with soap and water Compressed AIR SystemPage Page Page Safety Devices Safety Devices Locations/Functions/Messages Blower Squirrel Cage Fan Motor Assembly Pulley Removal Page Freely Important do not Overtighten V-BELTSImportant do not Overtighten V-BELTS Blower Squirrel Cage Fan Electrical Components Page Tumbler Basket System Page Page Important do not Overtighten Turnbuckle Important do not Overtighten Turnbuckle Result in Damage to the Dryer and will Void the Warranty Important do not Overtighten Bolts Page Rotational Sensor Assembly Current Limiting Device is RequiredPage TOP of Tumbler Basket Temperature Door Assembly Tumbler Basket Electrical Components Page PLC Programmable Logic Controller System PLC Programmable Logic Controller DescriptionPage Page 111 PLC Programmable Logic Controller Component Replacement Page Page RTD Page Switch #1 Recycling Mode Page Page Page Combustion Air Damper Page Page Page Burner Air Switch Page Page Page Page Page Page Heat Reclaimer Settings Page Page Important Allow a full 72 hours for the silicone to cure Page Page Page Page Lint DRAWER/LINT Chamber Switches Base SectionPage Page Resistive Temperature Device RTD RTD Resistive Temperature Device Locations Sprinkler System Sprinkler System DescriptionPage MAN3190 Page AIR JET System AIR JET SystemStack Valve Assembly Pneumatic ValveImportant Take Notice ... small components Page MAN4223 Internal Pilot and External Pilot Air Supply Pendant Assembly Pendant Assembly DescriptionADC450186 05/27/99-25 01/14/00-15