Carrier 50FK, JK034-074, 48FK specifications Controls Operation Troubleshooting, Contents

Page 1

48FK,JK034-074 50FK,FY,JK,JY034-104 Variable-Air Volume Rooftop Units

Controls Operation,

and Troubleshooting

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . 2

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Rooftop Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

VAV Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Processor Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

·P1 Ð SUPPLY-AIR SET POINT

·P2 Ð ECONOMIZER POSITION

·P3 Ð RESET LIMIT

·P4 Ð DEMAND LIMIT

·P5 Ð ECONOMIZER MINIMUM POSITION

·P6 Ð WARM-UP SET POINT

·P7 Ð SASP RESET TEMPERATURE

·PROCESSOR BOARD OUTPUTS

·CONFIGURATION HEADER AND DIP SWITCH

ASSEMBLY

Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Display Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

·T1 Ð SUPPLY-AIR TEMPERATURE THERMISTOR

·T2 Ð RETURN-AIR TEMPERATURE THERMISTOR

·T3 Ð SATURATED CONDENSING TEMPERATURE, CIRCUIT 1

·T4 Ð SATURATED CONDENSING TEMPERATURE, CIRCUIT 2

·T10 Ð RESET TEMPERATURE

Compressor Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7

·CONTROL RELAY (CR)

Accessory Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

·P3 Ð RESET LIMIT

·P5 Ð ECONOMIZER MINIMUM POSITION

·P6 Ð MORNING WARM-UP TEMPERATURE

Single-Step Demand Unit . . . . . . . . . . . . . . . . . . . . . . . 7

Demand Limit Control Module (DLCM) . . . . . . . . . . . . 7

Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

·ENTHALPY CONTROL

·DIFFERENTIAL ENTHALPY

Variable Frequency Drive (VFD) . . . . . . . . . . . . . . . . . 12

Temperature Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . 13-25

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

·NIGHT SETBACK THERMOSTAT

·SPACE TEMPERATURE RESET ACCESSORY

(50DJ900021)

Space Temperature Reset . . . . . . . . . . . . . . . . . . . . . . 13

·INSTALLATION

·CONFIGURATION

·OPERATING SEQUENCE

Demand Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

·SINGLE-STEP DEMAND LIMIT

·TWO-STEP DEMAND LIMIT

·INSTALLATION

·CONFIGURATION

·OPERATING SEQUENCE

Control From Remote Building Management

System (BMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

·OCCUPIED/UNOCCUPIED

Page

·NIGHT SETBACK CONTROL

·UNIT SUPPLY AIR SET POINT ADJUSTMENT

·DEMAND UNIT (1-STAGE OR 2-STAGE)

·SUPPLY DUCT PRESSURE SET POINT ADJUSTMENT

·EXTERNAL ALARM SIGNAL

·REMOTE ECONOMIZER CONTROL

Smoke Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . 21

·FIRE SHUTDOWN MODE

·PRESSURIZATION MODE

·EVACUATION MODE

·SMOKE PURGE MODE

·INSTALLATION

·CONFIGURATION

·OPERATING SEQUENCE

Air Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

·INLET GUIDE VANES

·VARIABLE FREQUENCY DRIVE

·MODULATING POWER EXHAUST

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-30 Initial Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Con®guration Header . . . . . . . . . . . . . . . . . . . . . . . . . 26 DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Adjusting Set Points . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Supply Fan Control with IGV Option . . . . . . . . . . . . . 28 Supply Fan Control with VFD Option . . . . . . . . . . . . 28

Modulating Power Exhaust

(Option or Accessory) . . . . . . . . . . . . . . . . . . . . . . . 30

START UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-34 Quick Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

OPERATING INFORMATION . . . . . . . . . . . . . . . . . . . 34-43 Digital Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

·CODES 0 THROUGH 8, CAPACITY STEPS

·CODES 20 THROUGH 30 AND 88, OPERATIONAL STATUS

·CODES 51 THROUGH 87, DIAGNOSTIC

INFORMATION

Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 35

·SIZE 034, 038 AND 048-088 UNITS

·SIZE 044 UNITS

·SIZE 104 UNITS

Head Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . 36 Supply Fan Control with IGV . . . . . . . . . . . . . . . . . . . 38 Supply Fan Control with VFD . . . . . . . . . . . . . . . . . . . 38

Modulating Power Exhaust (Option or

Accessory Except FY,JY Units) . . . . . . . . . . . . . . . 38

Unit Staging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 44-57

Checking Display Codes . . . . . . . . . . . . . . . . . . . . . . . 44

Complete Unit Stoppage . . . . . . . . . . . . . . . . . . . . . . . 44

Single Circuit Stoppage . . . . . . . . . . . . . . . . . . . . . . . 44

Restart Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

·CODES 51, 52, 55, 56: COMPRESSOR FAILURE

Manufacturer reserves the right to discontinue, or change at any time, speci®cations or designs without notice and without incurring obligations.

Book

1

1

 

PC 111

Catalog No. 534-716

Printed in U.S.A.

Form 48/50F,J-1T

Pg 1

4-99

Replaces: 48/50D,F,J-1T

Tab

1a

1b

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Contents Controls Operation TroubleshootingGeneral Safety ConsiderationsConnector J1 Temperature Unit Size Terminal no Input Pin Terminal Connector J1 Thermistor InputsDIP EXVConnector J2 Status Switch Unit Size Terminal no Status Switch Inputs034-104 RNT Ð ReturnPage Output PIN Name Rating Device Terminal Output Pin and Terminal AssignmentsHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Input Integrated CircuitSpace Temperature Reset Controls InstallationUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Thermistor Resistance Voltage Drop CharacteristicsSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Modes Smoke Control Switches Required for Each ModeTubing Size Switch FunctionsSwitch DPS Ð Differential Pressure SwitchTerminal Block START-UP Modulating Power Exhaust Differential Pressure Switch SizesPotentiometer Inputs and Ranges Conguration Header DIP Switch Factory SettingsConguration Header Jumpers Switch Function Meaning Position DIP SwitchesInlet Guide Vane Motor 50FK,JK034-074 Units Variable Frequency Drive Keypad Jumper Removal to Disable MotorChanging the VFD Set Point Frequency Command VFD Set Point Frequency Command for Duct PressureControl Signal Pressure VFD SET Point PressureStart Unit Quick Normal Description Control Switch Test Display Step no Quick Test, Unit Conguration and Switch CheckQuick Test, Output Relay Check Quick Test, Thermistor and Potentiometer CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberSensor Resistance Values Operating InformationPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 064 Units Cooling Size 054 UnitsCooling Size 088 Units Cooling Size 104 UnitsControls Troubleshooting TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Test PIN Voltage DC TP3 Terminals Voltage ACTP4 TP6PIN Terminal Voltage DC Quick Test J9 PIN Numbers Step noPin Terminal Connector J2 Voltages Pin Terminal Connector J1 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalEnthalpy Sensor Checkout Terminal Strip J5 Connector Resistance ReadingQuick Test J5 PIN Numbers Step no Variable Frequency Drive Parameter Group Default Value Carrier Default Program Parameter ValuesMotor Overload Settings Required User Adjusted DefaultsLAT ALMLPS MTRPage Page Call for Free Catalog Service TrainingPRE-START-UP II. Preliminary Checklist ItemsIV. Notes III. START-UP