Carrier JK034-074, 50FK, 48FK Terminals Voltage AC, Test PIN Voltage DC TP3, TP4, TP6, TP7

Page 48

These 2 steps will help determine if a component other than a board is at fault or if the problem is external to control circuit.

A volt-ohmmeter will be needed to troubleshoot boards. A digital meter is preferred but a Simpson 260 or equivalent will work.

To prevent damage to solid-state electronic components on boards, meter probes should only be placed on ter- minals and test points listed in following sections. Do not short the electrical components, and use extreme care while working on the processor board.

PROCESSOR BOARD CHECKOUT Ð Refer to Fig. 48 and 49 for location of terminal pins and test points.

Step 1 Ð Check Transformer Input to the Board Ð Connector J4 is used to connect the control transformer to the processor board.

1.Set the volt-ohmmeter to ac voltage with a range setting of approximately 30 v.

2.Turn control switch to ON position.

3.Check voltage at following terminals on pin terminal con- nector J4:

TERMINALS

VOLTAGE (AC)

1 to 2

15.3 to 20.9

4 to 6

16.2 to 22.0

5 to 6

8.1 to 11.0

5 to 4

8.1 to 11.0

4.If voltage is not within range, check primary side.

115-v transformer Ð 104 to 127 vac

230-v transformer Ð 207 to 254 vac

5.If primary voltage is not correct, check system fuse, trans- former, ON-OFF switch, and wiring. If these are okay, contact power company.

6.If primary voltage is correct, but secondary voltage (24 v ± 10%) is incorrect, replace transformer.

7.Turn control switch to OFF position.

Step 2 Ð Check Processor Board Power Supply

1.Set meter to approximately 20 vdc.

2.Turn power to OFF position.

3.Connect negative lead to TP18.

4.Turn power switch to ON position and press display but- ton to enter Quick Test mode.

5.Check voltage between TP18 and each of the following test pins:

TEST PIN

VOLTAGE (DC)

TP3

110

TP4

112

TP6

15

TP10

15

TP14

112

TP15

112

TP7

−5*

*If not using a digital meter, leads must be reversed.

6.If voltage is incorrect, replace processor board.

7.Turn power to ON position.

Step 3 Ð Check Voltage Tolerance Circuitry

1.Turn power to OFF position.

2.Negative test probe on TP18 and system in Quick Test mode.

3.Check voltage TP18 to TP9.

4.If voltage is greater than 11 vdc, recheck transformer input voltage.

5.If transformer is okay, replace processor board.

6.Turn power to ON position.

Step 4 Ð Check Processor Reset Line

1.Turn power to OFF position.

2.Negative probe on TP18.

3.Check voltage TP18 to TP11.

4.If voltage is greater than 13 vdc, reset power and recheck.

5.If voltage is still incorrect, replace processor board.

6.Turn power to ON position.

LEGEND

JÐ Pin Terminal Strip TP Ð Test Pin

Fig. 48 Ð Processor Board Test Points

 

 

J6

 

 

 

 

 

 

 

J5

 

 

 

 

 

 

 

 

 

R9

 

R10

R11

R12

R13

 

 

 

 

 

 

 

C9

 

C10

C11

C12

C13

 

 

 

 

 

 

 

CR9

 

CR10

CR11

CR12

CR13

C1

C2

C3

C4

 

C5

C6

C7

C8

 

 

 

CR1

CR2

CR3

 

CR4

CR5

CR6

 

CR7

CR8

 

 

 

 

C16

 

 

C18

C19

C21

 

E3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C27

C15

C14

 

C26 C25 C24 C23 C22

 

 

 

 

 

K1

K2

K3

 

 

 

 

 

 

 

 

 

 

LEGEND

 

 

 

 

 

 

 

 

 

 

 

CR Ð Control Relay

JÐ Pin Terminal Strip

KÐ Relay

Fig. 49 Ð Relay Board Test Points

48

Image 48
Contents Controls Operation Troubleshooting ContentsSafety Considerations GeneralPin Terminal Connector J1 Thermistor Inputs Connector J1 Temperature Unit Size Terminal no InputDIP EXVStatus Switch Inputs Connector J2 Status Switch Unit Size Terminal no034-104 RNT Ð ReturnPage Output Pin and Terminal Assignments Output PIN Name Rating Device TerminalHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Integrated Circuit InputControls Installation Space Temperature ResetUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Voltage Drop Characteristics Thermistor ResistanceSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Switches Required for Each Mode Smoke Control ModesSwitch Functions Tubing SizeDPS Ð Differential Pressure Switch SwitchTerminal Block Modulating Power Exhaust Differential Pressure Switch Sizes START-UPConguration Header DIP Switch Factory Settings Potentiometer Inputs and RangesConguration Header Jumpers DIP Switches Switch Function Meaning PositionInlet Guide Vane Motor 50FK,JK034-074 Units Jumper Removal to Disable Motor Variable Frequency Drive KeypadVFD Set Point Frequency Command for Duct Pressure Changing the VFD Set Point Frequency CommandControl Signal Pressure VFD SET Point PressureStart Unit Quick Test, Unit Conguration and Switch Check Quick Normal Description Control Switch Test Display Step noQuick Test, Thermistor and Potentiometer Check Quick Test, Output Relay CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberOperating Information Sensor Resistance ValuesPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 054 Units Cooling Size 064 UnitsCooling Size 088 Units Cooling Size 104 UnitsTroubleshooting Controls TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Terminals Voltage AC Test PIN Voltage DC TP3TP4 TP6Quick Test J9 PIN Numbers Step no PIN Terminal Voltage DCPin Terminal Connector J1 Voltages Pin Terminal Connector J2 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalTerminal Strip J5 Connector Resistance Reading Enthalpy Sensor CheckoutQuick Test J5 PIN Numbers Step no Variable Frequency Drive Carrier Default Program Parameter Values Parameter Group Default ValueRequired User Adjusted Defaults Motor Overload SettingsALM LATLPS MTRPage Page Service Training Call for Free CatalogII. Preliminary Checklist Items PRE-START-UPIII. START-UP IV. Notes