Carrier 48FK, JK034-074, 50FK specifications

Page 5

The potentiometer locations and functions are as follows:

P1 Ð SUPPLY-AIR SET POINT Ð This potentiometer is located on the display board. The supply-air set point is the cooling mode control temperature which the VAV control system will attempt to maintain at Thermistor T1 by con- trol of economizer position and/or cycling unloaders and compressors.

P2 Ð ECONOMIZER POSITION Ð Economizer feedback potentiometer is located on the economizer motor. The micro- processor is programmed to indicate an alarm if the travel during initialization is less than 10% of the total potentiom- eter's resistance. An alarm condition will also be signaled if the potentiometer fails during operation, indicating that the damper blades are stuck. If either situation occurs, the pro- cessor will try to drive the economizer dampers closed.

P3 Ð RESET LIMIT Ð This potentiometer is located on the accessory board (provided standard from the factory) in the unit main control box and establishes the maximum amount of reset that can be applied to the supply-air set point (P1). Reset is limited by the P1 default of 70 F. This potentiom- eter is used only when accessory, ®eld-installed temperature reset is used. If temperature reset is used, DIP (dual, in-line package) switch 2 must be in the ON position.

P4 Ð DEMAND LIMIT Ð This potentiometer is located near TRAN4 in the unit control box. The demand limit po- tentiometer is used only if accessory, ®eld-installed demand limit is used, and if DIP switch 5 is in the ON position. For single-step demand limit, a ®eld-installed 5 to 20 Kohm po- tentiometer and switch must be used.

P5 Ð ECONOMIZER MINIMUM POSITION Ð This po- tentiometer is on the accessory board (provided standard from the factory) located in the unit main control box. This po- tentiometer speci®es the minimum opening position for the optional economizer. If a fault condition is detected by the processor, an alarm condition will be signaled and the econo- mizer dampers will close.

P6 Ð WARM-UP SET POINT Ð This potentiometer is on the accessory board (provided standard from the factory) located in the unit main control box. This potentiometer establishes the set point temperature for the Morning Warm-Up function. When the temperature is reached, Morn- ing Warm-Up is terminated and VAV operation begins. DIP switch 4 must be in the ON position if morning warm-up heat is to be used.

P7 Ð SASP (SUPPLY AIR SET POINT) RESET TEM- PERATURE Ð This 10 Kohm potentiometer is used only if the accessory, ®eld-installed temperature reset package is in- stalled. This potentiometer determines the temperature at which reset will begin. It is located on the accessory temperature reset board. DIP switch 2 must be in the ON position to en- able SASP reset.

PROCESSOR BOARD OUTPUTS Ð The processor board also controls outputs through the relay board. The relay board plugs into the processor board using a ribbon cable.

In addition, the processor board controls the display board. The display board is connected to the processor board by a ribbon cable, and has an LED (light-emitting diode) display showing the status of the unit and diagnostic information.

CONFIGURATION HEADER AND DIP SWITCH ASSEM- BLY Ð The processor board is programmed to control a va- riety of air conditioning units. To tailor the processor to the particular unit being controlled, 2 devices are used. One is the con®guration header, and the other is the DIP switch assembly.

The con®guration header (part no. 30GB660001) is a series of 8 small wires that are broken or unbroken in a pattern to indicate several unique characteristics of the unit. The con®guration header is factory set and should not be changed. Changing the factory setting may cause the unit to malfunction.

The DIP switches con®gure the unit for several ®eld- installed options, as well as for several other options that may be unique to the unit. The DIP switches are located un- der a plastic enclosure which must be removed for access. The switches can be ®eld adjusted, but must be adjusted only when the unit control circuit breaker is off.

Relay Board Ð The relay board is used to control 24-v and 115-v loads. See Fig. 5. The relay board is connected to the processor board by a ribbon cable at pin J9. Electrical connections to the relay board are made through pins J5 (115 v) and J6 (24 v). The relay board has eight 24-v relays and ®ve 115-v relays. See Table 3.

Display Board Ð The display board is located in the main unit control box and is connected to the J10 port of the processor board through a ribbon cable. The display board contains the supply-air set point potentiometer P1; a 2-digit, LED display; and the display button (see Fig. 6). The LED display is used to convey the operating information and op- erational error codes.

Thermistors Ð The processor uses up to 5 thermistors to sense the temperatures at various points in the system. See Table 1 and Fig. 7-14. All the thermistors have identical temperature versus resistance and voltage drop characteris- tics, and are monitored by the processor for a short or open circuit. The valid range for a thermistor is 362,640 to

219 ohms. Thermistor details and locations are as follows:

T1 Ð SUPPLY-AIR TEMPERATURE THERMISTOR Ð This thermistor is located in the unit supply fan discharge. It provides information for the processor to stage the num- ber of capacity steps required to maintain a desired supply- air temperature.

T2 Ð RETURN-AIR TEMPERATURE THERMISTOR Ð This thermistor is located in the mixed-air portion of the unit cabinet. The thermistor's primary function is to provide morn- ing warm-up information. This sensor will also provide dif- ferential information for the processor during cooling opera- tion (such as the rate of change for a capacity step).

T3 Ð SATURATED CONDENSING TEMPERATURE, CIR- CUIT 1 Ð This thermistor is located on the condenser coil return bend. See Fig. 13 and 14. It controls the staging of the unit condenser fans based on the condensing temperature of the refrigerant at the designated position on the condenser coil.

T4 Ð SATURATED CONDENSING TEMPERATURE, CIR- CUIT 2 Ð This thermistor is located on the condenser coil return bend. See Fig. 13 and 14. It controls the staging of the unit condenser fans based on the condensing temperature of the refrigerant at the designated position on the condenser coil.

T10 Ð RESET TEMPERATURE Ð This thermistor is used only if the accessory temperature reset package is used. It provides occupied space temperature information to the pro- cessor, which determines whether or not reset is required. The thermistor is remotely mounted outside the unit in the conditioned space.

5

Image 5
Contents Contents Controls Operation TroubleshootingGeneral Safety ConsiderationsConnector J1 Temperature Unit Size Terminal no Input Pin Terminal Connector J1 Thermistor InputsDIP EXVConnector J2 Status Switch Unit Size Terminal no Status Switch Inputs034-104 RNT Ð ReturnPage Output PIN Name Rating Device Terminal Output Pin and Terminal AssignmentsHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Input Integrated CircuitSpace Temperature Reset Controls InstallationUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Thermistor Resistance Voltage Drop CharacteristicsSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Modes Smoke Control Switches Required for Each ModeTubing Size Switch FunctionsTerminal Block DPS Ð Differential Pressure SwitchSwitch START-UP Modulating Power Exhaust Differential Pressure Switch SizesConguration Header Jumpers Conguration Header DIP Switch Factory SettingsPotentiometer Inputs and Ranges Switch Function Meaning Position DIP SwitchesInlet Guide Vane Motor 50FK,JK034-074 Units Variable Frequency Drive Keypad Jumper Removal to Disable MotorChanging the VFD Set Point Frequency Command VFD Set Point Frequency Command for Duct PressureControl Signal Pressure VFD SET Point PressureStart Unit Quick Normal Description Control Switch Test Display Step no Quick Test, Unit Conguration and Switch CheckQuick Test, Output Relay Check Quick Test, Thermistor and Potentiometer CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberSensor Resistance Values Operating InformationPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 064 Units Cooling Size 054 UnitsCooling Size 088 Units Cooling Size 104 UnitsControls Troubleshooting TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Test PIN Voltage DC TP3 Terminals Voltage ACTP4 TP6PIN Terminal Voltage DC Quick Test J9 PIN Numbers Step noPin Terminal Connector J2 Voltages Pin Terminal Connector J1 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalQuick Test J5 PIN Numbers Step no Terminal Strip J5 Connector Resistance ReadingEnthalpy Sensor Checkout Variable Frequency Drive Parameter Group Default Value Carrier Default Program Parameter ValuesMotor Overload Settings Required User Adjusted DefaultsLAT ALMLPS MTRPage Page Call for Free Catalog Service TrainingPRE-START-UP II. Preliminary Checklist ItemsIV. Notes III. START-UP