Carrier JK034-074, 50FK, 48FK Required User Adjusted Defaults, Motor Overload Settings

Page 54

P24 RES

RR F

R

SI

S2

S3 S4 RCH P24 LOW LOW

ST FM

AM CC

CC

RX

PP

IV FP FLC FLB FLA

4-20mA

Fig. 53 Ð Variable Frequency Drive Terminal Block

(Size 034-048 Units)

P24 RES

RR F

R

SI

S2

S3 S4 RCH P24 LOW LOW

ST FM

AM CC

CC

RX

PP

IV FP FLC FLB FLA

4-20mA

Fig. 54 Ð Variable Frequency Drive Terminal Block

(Size 054-104 Units)

VFD Operation Ð When troubleshooting the VFD, check ®rst that all required conditions for VFD operation are satis®ed.

For the VFD to run, the following conditions must be met at the VFD:

1.

Drive enable jumper is installed from terminals CC-ST

 

(factory supplied) (see Fig. 53 and 54).

 

 

2.

Proper rotation jumper is installed at terminals R-CC (re-

 

verse rotation, factory supplied) or terminals F-CC (for-

 

ward rotation, factory supplied).

 

 

 

 

 

 

 

 

 

UNIT SIZES

ROTATION

 

JUMPER

 

034-048

Reverse

 

R-CC

 

 

054-074

Forward

 

F-CC

 

 

078-104

Forward

 

F-CC

 

 

 

 

 

3.

Emergency stop jumper is installed from terminals S4-CC

 

(factory supplied).

 

 

 

 

4.

A 4 to 20 mA signal is applied across terminals IV-C (from

 

pressure transducer, factory supplied).

 

 

5.

DIP switch SW1 (located on the VFD's printed circuit

 

control panel) must be set to ``I'' (indicating usage of a

 

4 to 20 mA input signal at terminals ``IV'').

6.

Speed Control (located on the VFD's keypad/display) set

 

for ``Remote'' (press the ``Speed Ctrl'' button until LED

 

``Remote'' is illuminated).

 

 

7.

Programmed according to Carrier defaults.

 

 

8.

Duct Pressure set point established by user, or use fac-

 

tory default (30 Hz indicating 2.50-in. wg) (see Table 13).

VFD Operational Status Ð The VFDs contain ex- tensive self-diagnostic functions which are accessed through the VFD display panel (located on the front of the VFD or at a remote location when the accessory remote display pack- age has been installed).

If using the VFD display panel, disconnect all power to the unit and the VFD before entering unit, or use the accessory remote display module. Disable supply fan and motor operation before accessing VFD-mounted dis- play module.

When power is ®rst supplied to the VFD, the display au- tomatically starts with the frequency monitor function of its standard monitor mode. In the frequency monitor function, the output frequency is displayed. Push the S/P/M (Setup/ Program/Monitor) key to switch to the Mode Selection menu. Push the S/P/M key again to toggle the display back to the standard monitor mode.

From the Mode Selection menu, the service person can view all of the monitored status variables, including up to four user-selected variables and any trip history in the memory.

Refer to the separate VFD Operation Manual for detailed instructions on accessing diagnostic information, initiating troubleshooting, and clearing any trip history.

Restoring Factory VFD Defaults Ð The original factory con®guration values are saved in the memory of the VFD and can be restored by the service person if required. There are two types of saved ®le data: Carrier-factory set- tings (factory programmed settings made to the VFD which apply speci®cally to the unit it is installed on) and standard defaults for general Carrier unit use.

The Carrier-factory settings are maintained as user set- tings. These can be restored by entering the Setup mode (in the S/P/M menu) and setting parameter tYP = 6 on the keypad/ display. This will recall the speci®c factory defaults for this unit.

Occasionally it may be necessary to restore the VFD de- faults to the general Carrier use values. These are stored in an OPTION ROM (read-only memory chip). However, some variables may need to be manually changed to match the speci®c unit's factory default settings. To recall the general Carrier defaults, enter the Setup mode and set parameter tYP = 3. Refer to Table 30 for items requiring manual adjustment.

Table 30 Ð Required User Adjusted Defaults

SIZES

 

ITEM

All

Motor overload settings (see Table 31)

 

1.

Check jumper CC-F

054-104

2.

Gr.UT/bLSF = 1

3.

Gr.SF/Sr.n = 1

 

4.

Gr.SF/SrN1 = 0

 

5.

SEtP/tYP = 5 (Save User Settings)

Table 31 Ð Motor Overload Settings

 

UNIT

 

IFM HP

 

 

VOLTAGE

 

 

 

 

DESIGNATION

tHr1

UNIT 48/50

DESIGNATION

AND

 

SETTING

 

Model No.

 

Model No.

 

 

 

 

Position 12

 

Position 15

 

FK,FY, JK,JY

5

And

N

82.0

 

5

And

Q

86.0

 

6

And

A

80.0

 

6

And

K

80.0

 

6

And

Q

80.0

FKX,FKY,

6

And

Q

80.0

JKX,JKY

 

 

 

 

6

And

T

78.0

 

 

 

 

 

 

LEGEND

IFM Ð Indoor Fan Motor

Unit Wiring Ð A typical wiring schematic is shown in Fig. 55.

54

Image 54
Contents Controls Operation Troubleshooting ContentsSafety Considerations GeneralDIP Pin Terminal Connector J1 Thermistor InputsConnector J1 Temperature Unit Size Terminal no Input EXV034-104 Status Switch InputsConnector J2 Status Switch Unit Size Terminal no RNT Ð ReturnPage HIR Output Pin and Terminal AssignmentsOutput PIN Name Rating Device Terminal IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Integrated Circuit InputControls Installation Space Temperature ResetUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Voltage Drop Characteristics Thermistor ResistanceSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Switches Required for Each Mode Smoke Control ModesSwitch Functions Tubing SizeDPS Ð Differential Pressure Switch SwitchTerminal Block Modulating Power Exhaust Differential Pressure Switch Sizes START-UPConguration Header DIP Switch Factory Settings Potentiometer Inputs and RangesConguration Header Jumpers DIP Switches Switch Function Meaning PositionInlet Guide Vane Motor 50FK,JK034-074 Units Jumper Removal to Disable Motor Variable Frequency Drive KeypadControl Signal Pressure VFD SET Point VFD Set Point Frequency Command for Duct PressureChanging the VFD Set Point Frequency Command PressureStart Unit Quick Test, Unit Conguration and Switch Check Quick Normal Description Control Switch Test Display Step noQuick Normal Description Thermistor or Test Quick Test, Thermistor and Potentiometer CheckQuick Test, Output Relay Check Quick Normal Test Description Relay NumberOperating Information Sensor Resistance ValuesPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 088 Units Cooling Size 054 UnitsCooling Size 064 Units Cooling Size 104 UnitsSymptoms Probable Causes Solutions TroubleshootingControls Troubleshooting Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page TP4 Terminals Voltage ACTest PIN Voltage DC TP3 TP6Quick Test J9 PIN Numbers Step no PIN Terminal Voltage DCTerminal Strip J6 Connection Resistance Reading Pin Terminal Connector J1 VoltagesPin Terminal Connector J2 Voltages PIN Voltage TerminalTerminal Strip J5 Connector Resistance Reading Enthalpy Sensor CheckoutQuick Test J5 PIN Numbers Step no Variable Frequency Drive Carrier Default Program Parameter Values Parameter Group Default ValueRequired User Adjusted Defaults Motor Overload SettingsLPS ALMLAT MTRPage Page Service Training Call for Free CatalogII. Preliminary Checklist Items PRE-START-UPIII. START-UP IV. Notes