Carrier JK034-074, 50FK, 48FK specifications Diagnostic Codes

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Diagnostic Codes Ð Diagnostic codes are warnings of abnormal or fault conditions, and may cause either one circuit or the whole unit to shut down. They are assigned code numbers as described below.

Table 22 contains a description of each diagnostic code error and possible cause. Manual reset is accomplished by moving the ON/OFF Switch to the OFF position, then back to ON.

The 2-digit LED display is used to display the diagnostic codes and the alarm light (located next to display) is ener- gized whenever a diagnostic code is tripped. When a prob- lem is suspected, always check the display ®rst for diagnos- tic information.

NOTE: Codes 53, 54, 57, 58, 61, 62, 65-69, 73, 74, and 77-80 are not used on these units.

IMPORTANT: The microprocessor memory and the display will be cleared if the power to the microproces- sor is shut off. DO NOT attempt to bypass, short, or modify the control circuit or electronic boards in any way to correct a problem. This could result in a haz- ardous operating condition.

CODES 51, 52, 55, 56: COMPRESSOR FAILURE Ð If con- trol relay (CR) opens while compressor should be operating, compressor will stop and microprocessor will energize alarm

light and display a code of 51 , 52 , 55 or 56 (de-

pending on compressor) when display button is pushed. The compressor will be locked off; to reset, the ON-OFF switch must be turned to OFF and then to ON position.

If lead compressor in a refrigerant circuit is shut down, the other compressor in that circuit will also be shut down and locked off. Only the error code for the lead compressor will be displayed.

Code 51 is for compressor 1, and Code 55 is for com- pressor 2. Codes 52 and 56 are used for compressors 3 and 4, respectively, on size 104 units.

The microprocessor has also been programmed to indi- cate a compressor failure if CR switch is closed when com- pressor is not supposed to be on.

If a failure occurs, the following are possible causes:

High-Pressure Switch Open Ð The high-pressure switch for each compressor is wired in series with 24-v power that en- ergizes CR. If high-pressure switch opens during operation, CR will stop compressor and this will be detected by micro- processor through the feedback contacts.

Internal Thermostat Ð The internal thermostat in each 06D compressor is also wired in series with 24-v power that en- ergizes CR. If thermostat fails or switch opens during op- eration of compressor, compressor will shut down and fail- ure is detected through feedback contacts (size 034 and 038 only).

CR Failure Ð If CR fails with large relay either open or closed, microprocessor will detect this, lock compressor off, and in- dicate an error.

Relay Board Failure Ð If small 24-v relay on the relay board fails, microprocessor will detect this through feedback con- tacts and indicate an error.

Processor Board Failure Ð If hardware that monitors feed- back switch fails and processor board fails to energize the relay board relay to ON position, an error may be indicated.

The control does not detect compressor circuit breaker failures.

Wiring Problem Ð A wiring error or a loose wire may cause the feedback circuit to be broken.

Table 22 Ð Diagnostic Codes

DISPLAY

DESCRIPTION OF FAILURE

ACTION TAKEN

RESET

PROBABLE CAUSE

 

 

BY CONTROL

METHOD

 

51

Compressor 1 failure

Circuit 1 shut off

Manual

High-pressure switch or high dis-

55

Compressor 2 failure

Circuit 2 shut off

Manual

charge gas thermostat switch

52

Compressor 3 failure

Compressor 3 shut off

Manual

trip, compressor ground current

56

Compressor 4 failure

Compressor 4 shut off

Manual

. 2.5 amp or compressor board

 

 

 

 

relay on when it is not supposed

 

 

 

 

to be on. Wiring error between

 

 

 

 

electronic control and compres-

 

 

 

 

sor protection module.

59

Loss-of-charge circuit 1

Circuit 1 shut off

Manual

This indicates either a low refrig-

60

Loss-of-charge circuit 2

Circuit 2 shut off

Manual

erant charge, or a loss-of-charge

 

 

 

 

switch failure.

63

Low oil pressure circuit 1

Circuit 1 shut off

Manual

Not used; Check jumper on pro-

64

Low oil pressure circuit 2

Circuit 2 shut off

Manual

cessor board.

70

Illegal unit con®guration

Unit will not start

Manual

Con®guration error (see Note 1).

71

Supply-air thermistor failure

Unit shut off

Auto.

Thermistor or resistor failure, wir-

72

Return-air thermistor failure

Use default value

Auto.

ing error, or thermistor or resistor

75

Circuit 1 saturated condensing thermistor

Unit shut off

Auto.

not connected to the processor

76

Circuit 2 saturated condensing thermistor

Unit shut off

Auto.

board.

 

81

Reset temperature thermistor failure

Stop reset

Auto.

 

82

Leaving-air set point potentiometer failure

Use default value

Auto.

Potentiometer improperly con-

83

Economizer potentiometer failure

Close economizer

Auto.

nected, potentiometer setting out

84

Reset limit set point potentiometer failure

Stop reset

Auto.

of range, potentiometer failure or

85

Demand limit potentiometer failure

Stop demand limit

Auto.

wiring error.

86

Minimum economizer potentiometer failure

Close economizer

Auto.

 

87

Warm-up set point potentiometer failure

Use default value

Auto.

 

NOTES:

1.Illegal unit con®guration caused by missing programmable header or both unloader DIP switches on.

2.All auto. reset failures that cause the unit to stop will restart when the error has been corrected.

3.All manual reset errors must be reset by turning the control switch off and then back on.

4.Valid resistance range for the thermistors is 363,000 to 585 ohms.

5.Codes 53, 54, 57, 58, 61, 62, 65-69, 73, 74, and 77-80 are not used on these units.

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Contents Contents Controls Operation TroubleshootingGeneral Safety ConsiderationsConnector J1 Temperature Unit Size Terminal no Input Pin Terminal Connector J1 Thermistor InputsDIP EXVConnector J2 Status Switch Unit Size Terminal no Status Switch Inputs034-104 RNT Ð ReturnPage Output PIN Name Rating Device Terminal Output Pin and Terminal AssignmentsHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Input Integrated CircuitSpace Temperature Reset Controls InstallationUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Thermistor Resistance Voltage Drop CharacteristicsSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Modes Smoke Control Switches Required for Each ModeTubing Size Switch FunctionsDPS Ð Differential Pressure Switch SwitchTerminal Block START-UP Modulating Power Exhaust Differential Pressure Switch SizesConguration Header DIP Switch Factory Settings Potentiometer Inputs and RangesConguration Header Jumpers Switch Function Meaning Position DIP SwitchesInlet Guide Vane Motor 50FK,JK034-074 Units Variable Frequency Drive Keypad Jumper Removal to Disable MotorChanging the VFD Set Point Frequency Command VFD Set Point Frequency Command for Duct PressureControl Signal Pressure VFD SET Point PressureStart Unit Quick Normal Description Control Switch Test Display Step no Quick Test, Unit Conguration and Switch CheckQuick Test, Output Relay Check Quick Test, Thermistor and Potentiometer CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberSensor Resistance Values Operating InformationPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 064 Units Cooling Size 054 UnitsCooling Size 088 Units Cooling Size 104 UnitsControls Troubleshooting TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Test PIN Voltage DC TP3 Terminals Voltage ACTP4 TP6PIN Terminal Voltage DC Quick Test J9 PIN Numbers Step noPin Terminal Connector J2 Voltages Pin Terminal Connector J1 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalTerminal Strip J5 Connector Resistance Reading Enthalpy Sensor CheckoutQuick Test J5 PIN Numbers Step no Variable Frequency Drive Parameter Group Default Value Carrier Default Program Parameter ValuesMotor Overload Settings Required User Adjusted DefaultsLAT ALMLPS MTRPage Page Call for Free Catalog Service TrainingPRE-START-UP II. Preliminary Checklist ItemsIV. Notes III. START-UP