Carrier 50FK, JK034-074, 48FK Quick Test J9 PIN Numbers Step no, PIN Terminal Voltage DC

Page 49

Step 5 Ð Check Relay Board Outputs from the Processor Board Ð This step involves checking the output signals from relays K1-K3 on the relay board.

1.Turn power to OFF position.

2.Connect negative test probe to TP19 (meter still set to dc).

3.Turn switch to ON position and enter Quick Test mode.

4.Connect positive test probe to terminal 14 on pin termi- nal connector J9, and check voltage from TP19 to ter- minal 14 on pin terminal connector J9.

5.If not 112 ± 1 vdc, replace processor board.

6.Turn switch to OFF position.

7.Remove negative test probe from TP19. Connect positive test probe to TP15.

8.Turn switch to ON position and go into Quick Test mode.

9.Place negative lead on terminals shown in Table 23, and check voltage between TP15 and terminals shown in Table 23 on pin terminal connector J9. See Fig. 50 for J9 details.

Fig. 50 Ð Relay Board Pin Terminal Connector (J9)

Table 23 Ð Voltage Reading

QUICK TEST

 

 

 

 

J9 PIN NUMBERS

 

 

 

 

STEP NO.

1

2

3

4

5

6

7

8

9

 

10

11

12

13

1.-2.3.

0

0

0

0

0

0

0

0

0

 

0

0

0

12

2.4.

0

0

0

0

0

0

12

0

0

 

0

0

0

12

2.5.

0

0

0

0

0

0

0

12

0

 

0

0

0

12

2.6.

0

0

0

0

0

0

0

12

0

 

12

0

0

12

2.7.

0

0

0

0

0

0

0

12

0

 

0

12

0

12

2.8.

0

0

0

0

0

0

0

12

0

 

0

0

12

12

2.9.

12

0

0

0

0

0

0

12

0

 

0

0

0

12

3.0.

0

12

0

0

0

0

0

12

0

 

0

0

0

12

3.1.

0

0

12

0

0

0

0

12

0

 

0

0

0

12

3.2.

0

0

0

0

12

0

0

12

0

 

0

0

0

12

3.3.

0

0

0

0

0

12

0

12

0

 

0

0

0

12

NOTES:

1.Pins shown in boldface type will only be energized for 10 sec- onds. All other pins will be energized continuously while at the proper quick test step. The control will only stay in the Quick Test routine for 10 minutes unless the display button is pressed.

2.Acceptable range for the voltage reading:

0 v Ð 0 to 4 v

12 v Ð 11 to 13 v

3.If any of these voltages are not measured, replace the processor board.

Step 6 Ð Display Board Connection Checkout

1.Turn power to OFF position.

2.Disconnect the ribbon cable.

3.Connect negative lead of meter to TP18.

4.Turn power to ON position and go into Quick Test mode.

5.Place the other lead on terminals shown in table below, and check voltage at pin terminals on pin terminal con- nector J10 (see Fig. 51 for pin terminal connector J10 details):

PIN TERMINAL

VOLTAGE (DC)

17

5

18

5

20*

2.5

22*

2.5

24

5

*Voltage reading is dependent on the meter's impedance. Readings may vary with different meters.

6.If voltage is not correct, replace processor board. Step 7 Ð Potentiometer Connection Checkout.

1.Turn power to OFF position.

2.Remove plug connection from pin terminal strip J3.

3.Connect negative meter lead to terminal 2 of J3.

4.Turn switch to ON position and go into Quick Test mode.

5.Place the other lead on terminals shown in table below, and check voltage at pin terminals on terminal connector J3:

PIN TERMINAL

VOLTAGE (DC)

1*

2.5

3

5

6

5

8*

2.5

10*

2.5

12

5

13*

2.5

14*

2.5

*Voltage reading is dependent on the meter's impedance. Readings may vary with different meters.

6.If voltage is not correct, replace processor board. Step 8 − Thermistor Input Connector Checkout

1.Turn power to OFF position.

2.Remove the thermistor connections from pin terminal con- nector J1, and mark them for later replacement.

3.Connect the negative test lead to test pin TP18.

4.Turn power to ON position, and enter the Quick Test routine.

5.Place the other lead on terminals shown in Table 24, and check the voltages.

6.If voltages are incorrect (per Table 24), replace processor board.

7.Turn power to OFF position, and replace the thermistor connections removed in Step 2.

8.Turn power to ON position.

Fig. 51 Ð Display Board Pin Terminal Connector (J10)

49

Image 49
Contents Contents Controls Operation TroubleshootingGeneral Safety ConsiderationsConnector J1 Temperature Unit Size Terminal no Input Pin Terminal Connector J1 Thermistor InputsDIP EXVConnector J2 Status Switch Unit Size Terminal no Status Switch Inputs034-104 RNT Ð ReturnPage Output PIN Name Rating Device Terminal Output Pin and Terminal AssignmentsHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Input Integrated CircuitSpace Temperature Reset Controls InstallationUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Thermistor Resistance Voltage Drop CharacteristicsSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Modes Smoke Control Switches Required for Each ModeTubing Size Switch FunctionsSwitch DPS Ð Differential Pressure SwitchTerminal Block START-UP Modulating Power Exhaust Differential Pressure Switch SizesPotentiometer Inputs and Ranges Conguration Header DIP Switch Factory SettingsConguration Header Jumpers Switch Function Meaning Position DIP SwitchesInlet Guide Vane Motor 50FK,JK034-074 Units Variable Frequency Drive Keypad Jumper Removal to Disable MotorChanging the VFD Set Point Frequency Command VFD Set Point Frequency Command for Duct PressureControl Signal Pressure VFD SET Point PressureStart Unit Quick Normal Description Control Switch Test Display Step no Quick Test, Unit Conguration and Switch CheckQuick Test, Output Relay Check Quick Test, Thermistor and Potentiometer CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberSensor Resistance Values Operating InformationPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 064 Units Cooling Size 054 UnitsCooling Size 088 Units Cooling Size 104 UnitsControls Troubleshooting TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Test PIN Voltage DC TP3 Terminals Voltage ACTP4 TP6PIN Terminal Voltage DC Quick Test J9 PIN Numbers Step noPin Terminal Connector J2 Voltages Pin Terminal Connector J1 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalEnthalpy Sensor Checkout Terminal Strip J5 Connector Resistance ReadingQuick Test J5 PIN Numbers Step no Variable Frequency Drive Parameter Group Default Value Carrier Default Program Parameter ValuesMotor Overload Settings Required User Adjusted DefaultsLAT ALMLPS MTRPage Page Call for Free Catalog Service TrainingPRE-START-UP II. Preliminary Checklist ItemsIV. Notes III. START-UP