Carrier 50FK, JK034-074, 48FK specifications Variable Frequency Drive

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Economizer Motor Ð All control of the motor (i.e., enthalpy changeover, minimum position control and mixed air control) is accomplished from the main unit microproces- sor through a relay board. Service and installation instruc- tions for the unit should be consulted to verify proper op- eration of these controls. The economizer motor may be checked out separately. See Fig. 52 for VAV economizer motor con- nection information.

Motor Test

Apply 24 volt AC power to terminals T1 and T2 of motor. Connections to motor terminals 2 and 3 must be disconnected

A Motor Test

A Expected Result and Response

Jumper 1 to

Motor drives open; if not,

2 at motor

replace motor.

B Motor Test

B Expected Result and Response

Jumper 1 to

Motor drives closed; if not,

3 at motor

replace motor.

LIMIT SWITCHES

 

 

 

CAPACITOR

 

 

 

 

 

3

 

CW

 

 

ECONOMIZER

WINDING

2

(OPEN)

 

MOTOR

CCW

 

 

 

WINDING

 

T1

 

(CLOSE)

 

 

 

 

 

1

 

T2

 

BRAKE

 

1

 

 

 

WINDING

 

 

CW

 

1

 

 

 

 

 

 

2

 

FEEDBACK

 

 

 

POTENTIOMETER

 

 

 

 

3

 

 

 

 

BLU

 

 

 

RED

 

 

 

YEL

AUX. SWITCH

LEGEND

CCW Ð Counterclockwise

CW Ð Clockwise

Fig. 52 Ð Damper Motor Connection Diagram (VAV)

Variable Frequency Drive

Factory-installed optional VFD is located near the sup- ply fan and motor. During any service work or pro- gramming at the VFD, operation of the fan and motor is not desirable. Either disable the supply fan or install an accessory VFD remote display.

NOTE: The VFDs (part no. TOSVERT130-E3) are specially modi®ed for use on Carrier equipment. Some speci®cations and control con®guration defaults for Carrier applications will differ from the VFD manufacturer manual included in the packet. See Table 29 for listing of Carrier-speci®c de- fault values.

STANDARD TRANSDUCER CONTROL Ð The VFD moni- tors and controls duct pressure (DP) via a differential pres- sure transducer. The pressure transducer is located in the auxiliary control box (034-048 units) or in the supply fan compartment (see Fig. 34). The pressure transducer's low pressure reference port is connected to the outside of the unit cabinet by a factory-installed tubing section. The pressure transducer's high pressure reference point must be ®eld- connected to the duct pressure pick-up (®eld-supplied and installed in the supply duct).

The DP transducer monitors the static pressure in the sup- ply duct and provides a 4 to 20 mA signal directly to the VFD. (Refer to Table 13 for transducer output signal (mA) for actual duct static pressure.) The internal logic of the VFD compares this signal representing actual duct pressure to the user-con®gured DP set point. The VFD automatically ad- justs its output to the supply fan motor to maintain the de- sired DP set point. When operating with the factory-standard DP transducer, the internal PID logic of the VFD is enabled.

EXTERNAL SIGNAL CONTROL Ð If the VFD is to be controlled by an external control system other than the fac- tory supplied pressure transducer, the internal PID logic func- tion of the VFD must be disabled. To disable the PID control:

1.Disconnect all power to the unit and the VFD.

2.Install a jumper across S2-CC (see Fig. 53 and 54 for VFD terminal board connections).

3.Remove factory-supplied cable attached to IV and CC.

4.Remove other end of the same cable from the pressure sensor.

5.Connect ®eld supplied speed reference (4 to 20mA) across terminals IV-CC.

6.Disable the supply fan motor operation.

7.Reconnect power to the unit and VFD.

8.Reprogram the VFD to accept an external reference (in the Utility parameters group [Gr.Ut], set parameter item Fnod [no.312] = 4).

9.Enable supply fan motor and return power to the unit.

SUPPLY FAN MOTOR OVERLOAD PROTECTION Ð The VFD provides operating overload protection for the supply fan motor. The factory has programmed the VFD overload function to match the factory-installed motor (motor size and efficiency). If the supply fan motor is changed from the origi- nal factory selection, the overload value may need to be changed by the service person. Contact your local Carrier represen- tative for assistance in determining the proper overload setting.

NOTE: Variable frequency drive size is matched to factory- installed motor size. Do not increase motor size without also changing to equivalent VFD size.

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Contents Controls Operation Troubleshooting ContentsSafety Considerations GeneralPin Terminal Connector J1 Thermistor Inputs Connector J1 Temperature Unit Size Terminal no InputDIP EXVStatus Switch Inputs Connector J2 Status Switch Unit Size Terminal no034-104 RNT Ð ReturnPage Output Pin and Terminal Assignments Output PIN Name Rating Device TerminalHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Integrated Circuit InputControls Installation Space Temperature ResetUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Voltage Drop Characteristics Thermistor ResistanceSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Switches Required for Each Mode Smoke Control ModesSwitch Functions Tubing SizeSwitch DPS Ð Differential Pressure SwitchTerminal Block Modulating Power Exhaust Differential Pressure Switch Sizes START-UPPotentiometer Inputs and Ranges Conguration Header DIP Switch Factory SettingsConguration Header Jumpers DIP Switches Switch Function Meaning PositionInlet Guide Vane Motor 50FK,JK034-074 Units Jumper Removal to Disable Motor Variable Frequency Drive KeypadVFD Set Point Frequency Command for Duct Pressure Changing the VFD Set Point Frequency CommandControl Signal Pressure VFD SET Point PressureStart Unit Quick Test, Unit Conguration and Switch Check Quick Normal Description Control Switch Test Display Step noQuick Test, Thermistor and Potentiometer Check Quick Test, Output Relay CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberOperating Information Sensor Resistance ValuesPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 054 Units Cooling Size 064 UnitsCooling Size 088 Units Cooling Size 104 UnitsTroubleshooting Controls TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Terminals Voltage AC Test PIN Voltage DC TP3TP4 TP6Quick Test J9 PIN Numbers Step no PIN Terminal Voltage DCPin Terminal Connector J1 Voltages Pin Terminal Connector J2 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalEnthalpy Sensor Checkout Terminal Strip J5 Connector Resistance ReadingQuick Test J5 PIN Numbers Step no Variable Frequency Drive Carrier Default Program Parameter Values Parameter Group Default ValueRequired User Adjusted Defaults Motor Overload SettingsALM LATLPS MTRPage Page Service Training Call for Free CatalogII. Preliminary Checklist Items PRE-START-UPIII. START-UP IV. Notes