Carrier JK034-074, 50FK, 48FK specifications Component Arrangement, 034-048 Units

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SIZE 044 UNITS Ð These units have 2 compressors and 1 unloader on compressor no. 1. See Fig. 42 for compressor and condenser fan motor locations. The unit operating se- quence is as follows:

Stage 1 Relays K1 and K3 are energized. Compressor no. 1 starts with the unloader energized. Com- pressor no. 1 is running at 1¤2 capacity. The crank- case heater on compressor no. 1 has been deen- ergized, and the ®rst stage condenser fan has been energized. Outdoor (condenser) fan motor no. 1 (OFM1) has started.

Stage 2 Relay K1 is energized. Compressor no. 1 is fully loaded.

Stage 3 Relays K1, K3, and K5 are energized. Compres- sor no. 1 is running at 1¤2 capacity, and compres- sor no. 2 is running at full capacity. The crankcase heater for compressor no. 2 is deenergized. The second stage condenser fan has been energized. Both OFM1 and OFM3 are operating.

Stage 4 Relays K1 and K5 are energized. Both compres- sors are running fully loaded.

Size 044 units have one fan that can be controlled by the processor. The other 2 are controlled by the compressors. The OFM1 is energized by compressor no. 1, and OFM3 is energized by compressor no. 2. The OFM2 is cycled by the processor based on input from either circuit (thermistors T3 and T4).

SIZE 104 UNITS Ð These units have 4 compressors and 1 unloader on compressor no. 1. See Fig. 43 for compressor and condenser fan motor locations. The unit operating se- quence is as follows:

Stage 1 Relays K1 and K3 are energized. Compressor no. 1 starts with unloader energized. Compressor no. 1 runs at 2¤3 capacity. The crankcase heater for this compressor has been deenergized, and ®rst stage of condenser fans has been energized. Outdoor (con- denser) fan motor no. 1 (OFM1) and oudoor fan motor no. 3 (OFM3) have started.

Stage 2 Relay K1 is energized. Compressor no. 1 is fully loaded.

Stage 3 Relays K1, K3, and K5 are energized. Compres- sor no. 1 runs at 2¤3 capacity and compressor no. 2 is running at full capacity. The crankcase heater for compressor no. 2 is deenergized. The ®rst stae of condenser fans on circuit 2 has been energized. Fans OFM1, OFM2, OFM3, and OFM4 are operating.

Stage 4 Relays K1 and K5 are energized. Both compres- sors no. 1 and no. 2 are running fully loaded.

Stage 5 Relays K1, K3, K5, and K5 are energized. Com- pressor no. 1 runs at 2¤3 capacity and compressors no. 2 and no. 4 are running at full capacity. The crankcase heater on compressor no. 4 is deener- gized. Fans OFM1, OFM2, OFM3, and OFM4 are operating.

Stage 6 Relays K1, K5, and K6 are energized. Compres- sors no. 1, no. 2, and no. 4 are running fully loaded.

Stage 7 Relays K1, K2, K3, K5, and K6 are energized. Compressor no. 1 runs at 2¤3 capacity and com- pressors no. 2, no. 3, and no. 4 are running at full capacity. Fans OFM1, OFM2, OFM3, and OFM4 are operating. Crankcase heater for compressor no. 3 is deenergized.

Stage 8 Relays K1, K2, K5, and K6 are energized. Com- pressors no. 1, no. 2, no. 3, and no. 4 are running fully loaded.

On Size 104 units, the ®rst 4 condenser fans energize with the compressors; circuit no. 1 compressors control OFM1 and OFM3, and circuit no. 2 compressors control OFM2 and OFM4. The OFM5 and OFM6 are staged by the micro- processor based on condensing temperature input from either circuit's T3 or T4 thermistor.

Head Pressure Control Ð All units have as standard a basic head pressure control function which allows the units to operate in cooling down to 45 F. If cooling is required at outdoor ambient temperatures lower than 45 F, refer to ac- cessory head pressure control literature for details.

Head pressure control is handled by the processor. The processor attempts to maintain the head pressure by cycling the condenser-fan motors. No condenser fans will be run- ning without a call for mechanical cooling. Thermistors T3 and T4 provide the condensing temperature information to the processor. These VAV rooftop units have dual refrigera- tion circuits, and the higher circuit temperature will govern unit operation. If the condensing temperature is above 133 F (236 psig), a condenser fan stage will be added. If the condensing temperature is 78 F (142 psig) or less, the num- ber of condenser fans operating will be decreased. After each fan stage, the processor will wait one minute for the head pressures to stabilize before changing again, unless ther- mistor T3 or T4 senses a temperature greater than 125 F (278 psig), in which case all condenser fans are started.

During start-up, if the outdoor ambient is above 70 F (as sensed by thermistor T3 or T4), the ®rst-stage, processor- controlled fans are turned on to prevent excessive discharge pressures.

034 AND 038 UNITS

044 AND 048 UNITS

LEGEND

OFM Ð Outdoor (Condenser) Fan Motor

Fig. 42 Ð Component Arrangement, 034-048 Units

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Contents Controls Operation Troubleshooting ContentsSafety Considerations GeneralPin Terminal Connector J1 Thermistor Inputs Connector J1 Temperature Unit Size Terminal no InputDIP EXVStatus Switch Inputs Connector J2 Status Switch Unit Size Terminal no034-104 RNT Ð ReturnPage Output Pin and Terminal Assignments Output PIN Name Rating Device TerminalHIR IFCCompressor Operation Thermistor T1 Location, 50FK,JK034-048 Units Thermistor T1 Location, 50FK,JK054-074 Units Thermistor T2 Location, Size 034-048 Units Thermistor T3 and T4 Locations, Size 054-104 Units Integrated Circuit InputControls Installation Space Temperature ResetUnit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes Unit Control Box Arrangement, Sizes 088 Voltage Drop Characteristics Thermistor ResistanceSpace Temperature Sensor Averaging Single-Step Demand Limit MSP = Sasp + Remote Sasp Wiring Smoke Control Switches Required for Each Mode Smoke Control ModesSwitch Functions Tubing SizeDPS Ð Differential Pressure Switch SwitchTerminal Block Modulating Power Exhaust Differential Pressure Switch Sizes START-UPConguration Header DIP Switch Factory Settings Potentiometer Inputs and RangesConguration Header Jumpers DIP Switches Switch Function Meaning PositionInlet Guide Vane Motor 50FK,JK034-074 Units Jumper Removal to Disable Motor Variable Frequency Drive KeypadVFD Set Point Frequency Command for Duct Pressure Changing the VFD Set Point Frequency CommandControl Signal Pressure VFD SET Point PressureStart Unit Quick Test, Unit Conguration and Switch Check Quick Normal Description Control Switch Test Display Step noQuick Test, Thermistor and Potentiometer Check Quick Test, Output Relay CheckQuick Normal Description Thermistor or Test Quick Normal Test Description Relay NumberOperating Information Sensor Resistance ValuesPage Component Arrangement, 034-048 Units Component Arrangement, 054-104 Units Page Modulating Power Exhaust Component Locations Sizes Modulating Power Exhaust Component Locations Sizes Page Compressor Loading and Unloading Sequences Cooling Size 054 Units Cooling Size 064 UnitsCooling Size 088 Units Cooling Size 104 UnitsTroubleshooting Controls TroubleshootingSymptoms Probable Causes Solutions Operation Status CodesDiagnostic Codes Codes 71 to 76 THERMISTOR/RESISTOR Failure Page Terminals Voltage AC Test PIN Voltage DC TP3TP4 TP6Quick Test J9 PIN Numbers Step no PIN Terminal Voltage DCPin Terminal Connector J1 Voltages Pin Terminal Connector J2 VoltagesTerminal Strip J6 Connection Resistance Reading PIN Voltage TerminalTerminal Strip J5 Connector Resistance Reading Enthalpy Sensor CheckoutQuick Test J5 PIN Numbers Step no Variable Frequency Drive Carrier Default Program Parameter Values Parameter Group Default ValueRequired User Adjusted Defaults Motor Overload SettingsALM LATLPS MTRPage Page Service Training Call for Free CatalogII. Preliminary Checklist Items PRE-START-UPIII. START-UP IV. Notes