Burnham 1100-H4 manual Vent Guidelines Due to Removal of an Existing Boiler, General Guidelines

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A.Vent Guidelines Due to Removal of an Existing Boiler

For installations not involving the replacement of an existing boiler, proceed to Step B.

When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the remaining appliances. At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation:

1.Seal any unused openings in the common venting system.

2.Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion, and other deficiencies which could cause an unsafe condition.

3.Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system.

Turn on any exhaust fans, such as range-hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.

4.Place in operation the appliance being inspected. Follow the Lighting (or Operating) Instructions. Adjust thermostat so appliance will operate continuously.

5.Test for spillage at the draft hood relief opening after five (5) minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar or pipe.

6.After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use.

7.Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code, NFPA 54/ANSI Z223.1. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Part II in the National Fuel Gas Code, NFPA 54/ ANSI Z223.1.

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B.General Guidelines

1.Vent system installation must be in accordance with National Fuel Gas Code, NFPA 54/ANSI Z221.3 or applicable provisions of local building codes. Contact local building or fire officials about restrictions and installation inspection in your area.

2.The SCG is designed to be installed as either a Direct Vent boiler or Power Vent boiler. In the Direct Vent configuration all of the air for combustion is supplied directly to the burner enclosure from outdoors and flue gases are vented directly outdoors (through wall or roof). In the

Power Vent configuration, room air provides air for combustion and ventilation. Flue gases are still vented directly outdoors (through wall or roof). Note: Venting requirements change if indoor air is used.

3.Refer to the appropriate drawings in this section of this manual to determine the proper configuration of venting system. See Table 1.

4.This appliance requires a Special Gas Vent. The product is designed to use Burnham supplied

AL 29-4C®Stainless Steel vent system components. The following manufacturers offer similar

AL 29-4C®components and are approved for use with this product. Heat-Fab Inc. - Saf-T-Vent (800- 772-0739); Flex-L International Inc. - Star-34 (800- 561-1980); Z-Flex U. S., Inc. - Z-Vent (800-654- 5600); and Protech Systems, Inc.- FasNSeal™ (800- 766-3473) or equivalent. The use of these alternate manufacturer’s venting systems will require adapters to connect to the Burnham supplied vent connector and vent terminal. These adapters are not supplied with this unit and should be obtained from the supplier of the alternate manufacturer’s venting system. See Table 3 for complete list of Burnham Vent System Components.

5.Horizontal vent pipe must maintain a minimum ¼ inch per foot slope down towards boiler.

6.Use noncombustible ¾ inch pipe strap to support horizontal runs and maintain vent location and slope while preventing sags in pipe. Do not restrict thermal expansion or movement of vent system.

Maximum support spacing is five (5) feet. Do not penetrate any part of the vent system with fasteners.

7.Vent length restrictions are based on equivalent length of vent/air pipe (total length of straight pipe plus equivalent length of fittings). Maximum vent/air lengths are listed in Table 4. Do not exceed maximum vent/air intake lengths. Table 3 lists equivalent lengths for fittings. Do not include vent/ air terminals in equivalent feet calculations.

8.Provide and maintain vent pipe minimum clearances to combustible materials. Vent pipe minimum clearance to combustible material is four (4) inches when vent is installed in a fully enclosed (chase) application or three (3) inches when vent is installed

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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionBurnham Vent System and Air Intake System Components Vent System Components Included with BoilerVent/Air Intake Length Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsGeneral Installation Requirements Pre-Installation ConsiderationsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Ignition Module Terminal CROSS-REFERENCE Operating InstructionsYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet Per Hour IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Procedure for Measuring Differential Pressure See FigureMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty