Burnham 1100-H4 manual Pre-Installation

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I. Pre-Installation

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage or personal injury.

F.Provide combustion and ventilation air in accordance with applicable provisions of local building codes,

or: USA - National Fuel Gas Code, NFPA 54/ANSI Z223.1, Air for Combustion and Ventilation; Canada - Natural Gas or Propane Installation Code, CAN/CSA-B149.1.

DANGER

Do not install boiler where gasoline or other flammable vapors or liquids, or sources of hydrocarbons (i.e. bleaches, cleaners, chemicals, sprays, paint removers, fabric softeners, etc.) are used or stored.

NOTICE

Due to the low water content of the boiler, mis- sizing of the boiler with regard to the heating system load will result in excessive boiler cycling and accelerated component failure. Burnham DOES NOT warrant failures caused by mis-sized boiler applications. DO NOT oversize the boiler to the system. Modular boiler installations greatly reduce the likelihood of boiler oversizing.

A. Installation must conform to the requirements of the authority having jurisdiction. In the absence of such requirements, installation must conform to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and/or CAN/ CSA B149.1 Installation Codes.

B.Appliance is design certified for installation on combustible flooring. Do not install boiler on carpeting.

C.Provide clearance between boiler jacket and combustible material in accordance with local fire ordinance. Refer to Figure 1 for minimum listed clearance from combustible material. Recommended service clearance is 24 inches from left side, right side and front. Service clearances may be reduced to minimum clearances to combustible materials.

D.Install on level floor. For basement installation provide solid base such as concrete, if floor is not level or if water may be encountered on floor around boiler. Floor must be able to support weight of boiler, water and all additional system components.

E.Protect gas ignition system components from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, condensate trap, control replacement, etc.).

WARNING

Adequate combustion and ventilation air must be provided to assure proper combustion.

The following guideline is based on the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

1.Determine volume of space (boiler room). Rooms communicating directly with space (through openings not furnished with doors) are considered part of space.

Volume [ft³] = Length [ft] x Width [ft] x Height [ft]

2.Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh).

3.Determine type of space. Divide Volume by Total Input.

a.If result is greater than or equal to 50 ft³ per 1,000 Btuh, space is considered an unconfined space.

b.If result is less than 50 ft³ per 1,000 Btuh, space is considered a confined space.

4.Determine building type. A building of unusually tight construction has the following characteristics:

a.Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed, and;

b.Weather-stripping has been added on openable windows and doors, and;

c.Caulking or sealants applied in joints around window and door frames, between sill plates and floors, between wall-ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings.

5.For boiler located in an unconfined space in a building of other than unusually tight construction, adequate combustion and ventilation air is normally provided by fresh air infiltration through cracks around windows and doors.



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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsPre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty