Burnham 1100-H4 manual Sequence of Operation

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Figure 39: Sequence of Operation

I.Sequence of Operation. See Figure 39. If boiler fails to operate properly, see Troubleshooting Tree in Section IX: Service.

J.Check pilot burner flame. See Figure 41. Flame should be steady, medium hard blue enveloping 3/8 to ½ inch of sensing probe.

K.Check main burner flame. See Figures 40. Flame should have clearly defined inner cone with no yellow

Figure 40: 1 Inch Main Burner flame

Figure 41: Pilot Burner Flame

tipping. Orange-yellow streaks should not be confused with true yellow tipping.

L. Check thermostat operation. Raise and lower temperature setting to start and stop boiler operation.

M.Check ignition control module shut-off. Disconnect pilot lead wires from gas valve. If burners do not shutdown, determine cause of malfunction. Replace necessary items and check operation.

N.Check low water cutoff (if so equipped).

1.Adjust thermostat to highest setting.

2.With boiler operating, open drain valve and slowly drain boiler.

3.Main burners and pilot burner will extinguish and blower will stop when water level drops below low water cutoff probe. Verify limit, thermostat or other controls have not shut off boiler.

4.Adjust thermostat to lowest setting. Refill boiler.

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Contents 8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Pre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty