Burnham 1100-H4 manual Pre-Installation Considerations, General Installation Requirements

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1.Saf-T Vent SC is an advanced concentric vent system designed for zero clearance installation in residential applications. The inner wall is constructed from superferritic AL29-4C®stainless steel. The outer wall is also constructed from stainless steel, providing durability and a lasting finish.

2.As a Special Gas Vent system: Saf-T Vent is approved for use on ANSI Category I, II, III, and IV Gas-Burning Appliances and certain Direct Vent Appliances. Saf-T Vent SC is appropriate for use on appliances that specify an AL29-4C venting system.

3.As a Sealed Combustion system: The unique concentric design of Saf-T Vent SC also allows it to function as a pipe-in-a-pipe vent. Products of combustion are exhausted out through the inner wall while combustion air is drawn in through the outer wall. An appliance can be direct-vented with only a single penetration through the building structure.

This application must be approved by the Appliance Manufacturer.

Note: Saf-T Vent SC includes an integral seal and does not require RTV sealant. However, sealant may be necessary when connecting Saf-T Vent SC components directly to certain appliance flue collars and to the gasket-less Saf-T Vent GC and Saf-T Vent CI vent systems.

For applications up to 550°F/288°C, approved sealants include GE RTV 106 and Dow Corning 736.

For applications up to 300°F/149°C, approved sealants include GE RTV 106 and Dow Corning 732.

4.Pre-Installation Considerations:

Proper planning prior to installation is essential as to avoid possible contact with concealed plumbing or electrical wiring inside walls, floors or ceilings as well as maintaining proper clearances. Be sure to plan a sufficient number of supports for the entire system that will maintain the required straight-line pitch and hold

the system in place. A continuous straight-line pitch of at least ¼” (2°) to the foot on horizontal runs must be maintained in order to properly rid the system of the corrosive condensate.

5.General Installation Requirements:

Saf-T Vent SC vent sections, or other Saf-T Vent products, must be used throughout the entire length of the system. Alternatives such as galvanized pipe, PVC, nonmetallic pipe, prefabricated chimney, field-fabricated vents or Type B vent sections must not be used. Do not mix pipes, fittings, or joining methods from different manufacturers.

More than one appliance may not be interconnected to any part of the venting system.

Any penetrations of ceilings, floors or walls must be properly fire-stopped.

Whenever gas-burning equipment is installed in the same space where halogenated substances may exist (refrigerants, solvents, bleaches, salts, etc.), clean outside air must be utilized for combustion.

The vent system shall not be routed into, through or within any other actively used vent or chimney.

Seal weather exposed joints of the outer jacket with foil tape or an exterior grade silicone sealant.

Combustible Material is any material made of or surfaced with wood, compressed paper, plant fibers, or other materials that are capable of being ignited or burned. Such material shall be considered combustible even though it is flame- proofed, fire-retardant, or plastered. (Source:

NFPA54/ANSI Z223.1-1999.)

Non-Combustible Material is any material that is not capable of being ignited and burned, such material consisting entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, asbestos, glass and plaster. (Source: NFPA54/ ANSI Z223.1-1999.)

Clearances to Combustibles:

 

Clearance to

Maximum Flue

 

 

Diameter

Combustible

Orientation

Enclosure

Gas Temp. (°F)

 

Material

 

 

 

 

 

550

Vertical, No

 

 

0”

Offsets

Fully enclosed by combustible material on all

 

 

 

 

330

Horizontal,

sides

3” - 4”

1”

400

 

Vertical with

 

 

0”

400

Unenclosed, at least 1 side open, combustible

 

Offsets

 

1”

550

 

material on a maximum of 3 sides

 

0”

550

Any

Noncombustible material

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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionBurnham Vent System and Air Intake System Components Vent System Components Included with BoilerVent/Air Intake Length Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsGeneral Installation Requirements Pre-Installation ConsiderationsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Ignition Module Terminal CROSS-REFERENCE Operating InstructionsYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet Per Hour IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Procedure for Measuring Differential Pressure See FigureMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty