Burnham 1100-H4 manual Base Assembly

Page 81

Key	Description					[Quantity] Part Number
No.	Description	SCG-3		SCG-4		SCG-5		SCG-6	SCG-7	SCG-8	SCG-9
No.		SCG-3		SCG-4		SCG-5		SCG-6	SCG-7	SCG-8	SCG-9

2. BASE ASSEMBLY

2A	Base Wrapper	71807031		71807041		71807051		71807061	71807071	71807081	71807091

2B	Base Tray	71807032		71807042		71807052		71807062	71807072	71807082	71807092

2C	Burner Tray Assembly	61807031		61807041		61807051		61807061	61807071	61807081	61807091

2D	Base Front Panel	71807035		71807045		71807055		71807065	71807075	71807085	71807095

2E	Burner Access Panel	71807036		71807046		71807056		71807066	71807076	71807086	71807096

2F	Cerafelt Gasket 1/2” x 2”						9206003

2G	Cerafelt Gasket 1/2” x 2”						9206003

2H	Base Side Insulation						(2) 72007001

2J	Base Rear Insulation	72007031		72007041		72007051		72007061	72007071	72007081	72007091

2K	Base Front Insulation	72007032		72007042		72007052		72007062	72007072	72007082	72007092

2L	Base Leg Assembly						(4) 6186001

2M	Self Tapping Screw, 1/4” -20 x 1/2”					(18) 80860700

2N	Flame Roll-out Switch						80160044

2P	Sheet Metal Screw, #8 x 3/4”						80860030

2Q	Self Tapping Screw, 10 -32 x 3/8”		(5) 80860705					(6) 80860705		(7) 80860705

2R	Self Tapping Screw Hex Cap, 5/16 -18 x 1-1/4”						(4) 80860717

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Image 81

Contents

8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Pre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty