Burnham 1100-H4 manual Silicone Tubing Assembly, Pilot Burner Location

Page 72

d.Remove wires to Flame Roll-out Switch.

e.Remove air diffuser screen.

f.Remove Burner Access Panel.

g.Mark location of Main Burner with Pilot Bracket on gas manifold.

h.Hold Main Burner on throat. Lift front of burners to clear orifice. Burner which holds pilot can be removed by lifting the burner adjacent to its right first.

2.Disconnect Vent Connector and Vent Pipe from Blower Outlet

3.Remove Jacket Top Panel.

4.Disconnect the Black and Gary Silicone Tubing from the Canopy.

5.Disconnect Wiring Harness from Blower Motor.

6.Remove Canopy/Blower Assembly.

a.Loosen the (4) screws from Canopy.

7.Remove Flue Gas Baffles. Inspect Flue Gas Baffles for deterioration.

8.Inspect flue passages. Clean with flue brush. See

Figure 44.

9.Inspect heating surface in combustion chamber. Clean with straight handle wire brush.

10.Install Flue Gas Baffles.

11.Replace Canopy/Blower Assembly.

12.Connect Silicone Tubing between Pressure Fittings on Canopy Assembly and Pressure Switch. Route through bushings in Vestibule Panel . See Figure 42.

Figure 42: Silicone Tubing Assembly

13.Install Jacket Top Rear Panel.

14.Connect Vent System. See Figure 43.

15.Connect Blower Motor Wiring Harness.

 

 

Figure 43: Blower Vent Connector Assembly

Table 14: Pilot Burner Location

 

 

 

 

 

 

Boiler Model

Main Burner with Pilot Bracket

 

Pilot Burner Located Between Main Burners *

 

 

 

 

SCG-3

2

 

2 & 3

 

 

 

 

SCG-4

3

 

3 & 4

 

 

 

 

SCG-5

4

 

4 & 5

 

 

 

 

SCG-6

5

 

5 & 6

 

 

 

 

SCG-7

6

 

6 & 7

 

 

 

 

SCG-8

7

 

7 & 8

 

 

 

 

SCG-9

8

 

8 & 9

 

 

 

 

* Main burners numbered left to right as viewed from front of boiler.

72

Image 72 Contents
SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsPre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty