Burnham 1100-H4 manual Gas Piping

Page 50

V. Gas Piping

 

 

3. Length of piping and number of fittings. Refer to

WARNING

 

Table 7 for maximum capacity of Schedule 40 pipe.

 

 

Table 8 lists equivalent pipe length for standard

Failure to properly pipe gas supply to boiler may

 

fittings.

 

 

result in improper operation and damage to the

 

4. Corrections for the specific gravity of natural gas

boiler or structure. Always assure gas piping is

 

 

can be found in Table 6.

 

 

absolutely leak free and of the proper size and

 

 

 

 

For materials or conditions other than those listed

type for the connected load.

 

An additional gas pressure regulator may be

 

above, refer to National Fuel Gas Code, NFPA54/ANSI

 

Z223.1, or size system using standard engineering

needed. Consult gas supplier.

 

 

methods acceptable to authority having jurisdiction.

A. Size gas piping. Design system to provide adequate gas

 

 

Table 6: Specific Gravity Correction

supply to boiler. Consider these factors:

 

 

 

Factors for natural gas

1. Allowable pressure drop from point of delivery to

 

 

 

 

 

 

 

 

 

boiler. Maximum allowable system pressure is ½

 

Specific

 

Correction

 

Specific

Correction

psig. Actual point of delivery pressure may be less;

 

Gravity

 

Factor

 

Gravity

Factor

contact gas supplier for additional information.

 

---

 

---

 

0.85

0.81

Minimum gas valve inlet pressure is stamped on

 

 

 

 

 

 

 

 

---

 

---

 

0.90

0.82

the rating label located in the boiler’s vestibule

 

 

 

 

 

 

 

 

0.60

 

1.00

 

1.00

0.78

compartment.

 

 

 

 

0.65

 

0.96

 

1.10

0.74

2. Maximum gas demand. Refer to the boiler’s input

 

 

 

 

0.70

 

0.93

 

1.20

0.71

as printed on it’s rating label. Also consider existing

 

 

 

 

0.75

 

0.90

 

1.30

0.68

and expected future gas utilization equipment (i.e.

 

 

 

water heater, cooking equipment).

 

0.80

 

0.87

 

1.40

0.66

Table 5: Gas Ratings

Boiler

Natural/LP

Minimum Natural

Minimum LP

Natural

LP

Model

Maximum

Gas Pressure

Gas Pressure

Manifold

Manifold

Number

Gas Pressure

(in. w.c.)

(in. w.c.)

Pressure

Pressure

 

(in. w.c.)

Inlet to Gas Valve

Inlet to Gas Valve

(in. w.c.)

(in. w.c.)

SCG-3

 

 

 

 

 

SCG-4

 

 

 

 

 

SCG-5

 

 

 

 

 

SCG-6

14

4.5

11.5

3.5

10.5

SCG-7

 

 

 

 

 

SCG-8

 

 

 

 

 

SCG-9

 

 

 

 

 

NOTICE

SCG boilers built for altitudes greater than 4,999 feet above sea level need to be specially orificed to adjust for changes in atmospheric conditions. The SCG boiler “H” Model has been certified to operate in atmospheric conditions from 5,000 to 10,000 feet above sea level. Input is de-rated by 10% for applications at 5,000 feet above sea level, and 20% for applications at 10,000 feet above sea levels. De-rate is based on 2% reduction per 1000 feet.

The SCG boiler is available in two (2) altitude Models: The “S” Model 0 to 4,999 feet above sea level, and the “H” Model 5,000 to 10,000 feet above sea level.

For applications above 10,000 feet, consult the manufacturer.

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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionVent/Air Intake Length Vent System Components Included with BoilerBurnham Vent System and Air Intake System Components Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsClearances to Combustibles Pre-Installation ConsiderationsGeneral Installation Requirements Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Yellow led flame codes Operating InstructionsIgnition Module Terminal CROSS-REFERENCE Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Gas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerCheck limit IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Main Burners and Firebox Procedure for Measuring Differential Pressure See FigureDifferential Pressure Switch Settings This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty