Burnham 1100-H4 manual Separate Vertical Venting System See Figures 6, 7, 8A, 8B

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E. Separate Vertical Venting System - See Figures 6, 7, 8A, 8B and 9.

NOTICE

Roof penetrations require the use of roof flashing and storm collar - not supplied with boiler.

Vertical Venting

1.See Figure 43 on Page 72 for Blower Vent Connector Assembly. Do not exceed maximum vent lengths. Refer to Table 4.

2.Installation of a vertical vent drain tee 8116304U is required on all vertical vent applications. See Figures 6 and 7. Attach vertical vent drain tee directly to elbow or horizontal pipe from an elbow immediately after vent connector.

3.Slope horizontal runs minimum ¼ inch per foot. Slope towards vertical vent drain tee. Position weld seams in vent pipes, in all horizontal runs, at the top to avoid condensate from lying on the seams.

4.Install fire stops where vent passes through floors, ceilings or framed walls. The fire stop must close the opening between the vent pipe and the structure.

5.Whenever possible, install vent straight through the roof. Refer to Figure 7 if offset is necessary. Maintain minimum clearance to combustible materials.

6.Install Vent Terminal.

a.Size roof opening to maintain minimum clearance from combustible materials.

b.Extend vent pipe to maintain minimum vertical and horizontal distance of twelve (12) inches from roof surface. Allow additional vertical distance for expected snow accumulation. Provide brace as required. Refer to Figures 8A and 8B.

NOTICE

Vertical venting requires the use of roof flashing and a storm collar to prevent moisture from entering the structure.

c.Install storm collar on vent pipe immediately above flashing. Apply Dow Corning Silastic 732

RTV Sealant between vent pipe and storm collar to provide weathertight seal.

d.Attach vent terminal.

Vertical Air Intake Piping

7.Do not exceed maximum air intake length. Refer to Table 4.

8.Locate air intake termination on the same roof location as the vent termination if possible, to prevent nuisance boiler shutdowns. However, boiler may be installed with vertical venting and sidewall combustion air inlet or visa versa, if installation conditions do not allow alternate arrangement.

9.Use single wall metal pipe or PVC and fittings available at most heating distributors.

a.Air intake pipe diameter is based on boiler size.

SCG-3 & SCG-4 uses 3 inch diameter piping. SCG-5 & SCG-6 uses 4 inch diameter piping. SCG-7 thru SCG-9 uses 5 inch diameter piping.

10.Air intake termination must be located:

Vertical - At least twelve (12) inches above the roof surface plus the expected snow accumulation.

11.Start at collar on burner enclosure (inside boiler jacket) and work towards the air intake terminal.

12.Maintain minimum of ¼ inch per foot slope on horizontal runs. Slope down towards boiler.

13.The air intake pipe must be adequately supported with straps or supports no less than five (5) feet apart on horizontal runs. The complete air intake piping system must be rigid and able to withstand minor impacts without collapse.

14.Inlet air pipe penetration:

Vertical - Size roof opening to allow easy insertion of inlet piping and allow proper installation of flashing and storm collar.

a.Use appropriately designed vent flashing when passing through roofs. Follow flashing manufacturers’ instructions for installation procedures. Flashing manufacturers are Air- Jet, American Metal Products, Metal Fab, and Simpson Dura-Vent.

b.Extend air intake pipe to maintain minimum vertical and horizontal distance of twelve (12) inches from roof surface. Allow additional vertical distance for expected snow accumulation. Provide brace as required. Refer to Figures 8A and 8B.

c.Vertical air intake requires flashing and a storm collar to prevent moisture from entering the structure.

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Contents 8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent/Air Intake Length Vent System Components Included with BoilerBurnham Vent System and Air Intake System Components General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Clearances to Combustibles Pre-Installation ConsiderationsGeneral Installation Requirements Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Yellow led flame codes Operating InstructionsIgnition Module Terminal CROSS-REFERENCE Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Gas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerCheck limit Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Main Burners and Firebox Procedure for Measuring Differential Pressure See FigureDifferential Pressure Switch Settings This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty