Burnham 1100-H4 manual Base Enclosure Assembly

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Key	Description			[Quantity] Part Number
Key
No.		SCG-3	SCG-4	SCG-5		SCG-6		SCG-7	SCG-8	SCG-9
No.


2. BASE ENCLOSURE ASSEMBLY

3A	Air Box Assembly	61807032	61807042	61807052		61807062		61807072	61807082	61807092

3B	Air Box Door	71807034	71807044	71807054		71807064		71807074	71807084	71807094

3C	Combustion Air Diffuser	N/A	71807049	71807059		71807069		71807079	71807089	71807099

3D	Pilot Tube Gasket Cover Plate				7096002

3E	Pilot Tube Gasket				8206038

3F	Window Plug				102202-01

3J	Sheet Metal Screws #8 x 1/2”				(6) 80860000

3K	Self Tapping Screw, 10-32 x 3/8”	(18) 80860705						(22) 80860705

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Contents 8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent/Air Intake Length Vent System Components Included with BoilerBurnham Vent System and Air Intake System Components General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Clearances to Combustibles Pre-Installation ConsiderationsGeneral Installation Requirements Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Yellow led flame codes Operating InstructionsIgnition Module Terminal CROSS-REFERENCE Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Gas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerCheck limit Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Main Burners and Firebox Procedure for Measuring Differential Pressure See FigureDifferential Pressure Switch Settings This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty