Burnham 1100-H4 manual Casting Assembly

Page 79

	Key	Description			[Quantity] Part Number
	Key
	No.		SCG-3	SCG-4	SCG-5	SCG-6	SCG-7	SCG-8	SCG-9
	No.


	1. CASTING ASSEMBLY

	1	Section Assembly	61707031	61707041	61707051	61707061	61707071	61707081	61707091

	1A	Left End Section				71707001

	1B	Center Section	(1)	(2)	(3)	(4)	(5)	(6)	(7)
	1B	Center Section	71707003	71707003	71707003	71707003	71707003	71707003	71707003
			71707003	71707003	71707003	71707003	71707003	71707003	71707003
	1C	Right End Section				71707002

	1D	Slip Nipple, #3	(4)	(6)	(8)	(10)	(12)	(14)	(16)
	1D	Slip Nipple, #3	806600009	806600009	806600009	806600009	806600009	806600009	806600009
			806600009	806600009	806600009	806600009	806600009	806600009	806600009
	1E	Flue Gas Baffle	(2)	(3)	(4)	(5)	(6)	(7)	(8)
	1E	Flue Gas Baffle	71107002	71107002	71107002	71107002	71107002	71107002	71107002
			71107002	71107002	71107002	71107002	71107002	71107002	71107002
	1F	Tie Rod, ¼” -20	(2)	(2)	(2)	(2)	(2)	(2)	(2)
	1F	Tie Rod, ¼” -20	100109-01	100108-05	100108-07	100108-13	100108-14	100108-15	100108-16
			100109-01	100108-05	100108-07	100108-13	100108-14	100108-15	100108-16
	1G	Hex Nut, ¼” -20				(4) 80860407

79

Image 79

Contents

8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingBurnham Vent System and Air Intake System Components Vent System Components Included with BoilerVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4General Installation Requirements Pre-Installation ConsiderationsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Ignition Module Terminal CROSS-REFERENCE Operating InstructionsYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Procedure for Measuring Differential Pressure See FigureMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty