Burnham 1100-H4 manual

Page 3

WARNING

This boiler requires regular maintenance and service to operate safely. Follow the instructions contained in this manual.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Read and understand the entire manual before attempting installation, start-up operation, or service. Installation and service must be performed only by an experienced, skilled, and knowledgeable installer or service agency.

This boiler must be properly vented.

This boiler needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

The interior of the venting system must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions. A clean and unobstructed venting system is necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the boiler’s efficiency.

Installation is not complete unless a pressure relief valve is installed into the tapping located on top of appliance. - See the Water Piping and Trim Section of this manual for details.

This boiler is supplied with safety devices which may cause the boiler to shut down and not re-start without service. If damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

This boiler contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler. This boiler contains components which become very hot when the boiler is operating. Do not touch any components unless they are cool.

Boiler materials of construction, products of combustion and the fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer, birth defects and other reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or working nearby the appliance.

Failure to follow all instructions in the proper order can cause personal injury or death. Read all instruc- tions, including all those contained in component manufacturers manuals which are provided with the boiler before installing, starting up, operating, maintaining or servicing.

Keep boiler area clear and free from combustible materials, gasoline and other flammable vapors or liquids.

All cover plates, enclosures and guards must be in place at all times.

NOTICE

This boiler has a limited warranty, a copy of which is printed on the back of this manual. It is the responsibility of the installing contractor to see that all controls are correctly installed and are operating properly when the installation is complete.



Image 3 Contents
8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Pre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty