Burnham 1100-H4 manual Inner pipe is always cut 1 longer than the outer pipe

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8.Straight Sections Cut To Length:

If a custom length of SC is necessary, a standard vent section can be cut.

a.Measure the distance of the length needed, taking the measurement from the end of one of the outer jackets to the beginning of the other outer jacket on the section to connect to, (A to B on diagram).

b.Select a section that is longer than the required length.

c.It will be necessary to disassemble the vent prior to cutting.

Stand the section on end with the holes up. Find the end of snap ring and pry it out of its groove, being careful not to damage the ends of the vent pipes. Pull up on end of the snap ring and pull it out from the end of the pipe. It may want to spiral out as it is removed. After the snap ring is removed, the inner vent pipe can be separated from the outer jacket.

d.Add 2” to the distance measured previously for the cut length of the outer jacket. Mark a cut line on the outer jacket on the male end (the end without holes in it).

An effective way of marking is to run a length of tape around the section, assuring a square cut.

e.Add 3” to the distance measured previously for the cut length of the inner vent pipe. Mark a cut line on the inner vent on the male end (the end without the red seal).

The inner pipe is always cut 1” longer than the outer pipe.

f.WEAR GLOVES, as cut ends are very sharp. Cut the pipes with an abrasive cutoff saw, plasma cutter, or compound snips. If using snips, start the cut at the male end and follow a spiral path around the pipe until the cutoff mark is reached. File off any burrs or rough edges that develop in the cutting process and clean off any dust or grit. If the cutting process distorts the roundness of the pipes, carefully use your thumbs to re-round the ends.

g.Reassemble the inner vent into the outer jacket and reinstall the snap ring into the groove. Push the inner vent into the outer jacket until the triangle on the inner vent is seated firmly against the bead on outer jacket. Start one end of the snap ring into the groove of the outer pipe. Slowly turn and feet the snap ring into the groove in a spiral motion, and continue around the pipe until the snap ring is fully inserted. Ensure that the triangle on the inner vent is all the way down against the bead of the outer jacket by pushing in firmly. Also ensure that the snap ring is completely in the groove all the way around outer jacket.

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Contents 8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingBurnham Vent System and Air Intake System Components Vent System Components Included with BoilerVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4General Installation Requirements Pre-Installation ConsiderationsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Ignition Module Terminal CROSS-REFERENCE Operating InstructionsYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Procedure for Measuring Differential Pressure See FigureMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty