Burnham 1100-H4 manual Burner Assemblies

Page 87

Key

Description

 

 

[Quantity] Part Number

 

 

No.

SCG-3

SCG-4

SCG-5

SCG-6

SCG-7

SCG-8

SCG-9

 

5. BURNER ASSEMBLIES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valve (Natural Gas),

 

81660282

 

 

N/A

 

 

Honeywell VR8204P1171

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valve (Natural Gas),

 

N/A

 

 

81660283

 

 

Honeywell VR8304P4496

 

 

 

 

5A

 

 

 

 

 

 

 

Gas Valve (LP Gas),

 

81660146

 

 

N/A

 

 

 

 

 

 

 

Honeywell VR8204C3015

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Valve (LP Gas),

 

N/A

 

 

81660160

 

 

Honeywell VR8304P4280

 

 

 

 

 

 

 

 

 

 

 

 

5B

Nipple, ½” NPT x Close

 

806600040

 

 

N/A

 

Nipple, ¾” NPT x Close

 

N/A

 

 

806600022

 

 

 

 

 

 

5C

Union, ½” NPT

 

806604023

 

 

N/A

 

Union, ¾” NPT

 

N/A

 

 

806604001

 

 

 

 

 

 

5D

½” Gas Manifold

82207031

82207041

82207051

82207061

---

---

---

¾” Gas Manifold

---

---

---

---

82207071

82207081

82207191

 

 

Burner Orifices - Natural Gas #47

(4)

(6)

(8)

(10)

(12)

(14)

(16)

 

822710

822710

822710

822710

822710

822710

822710

5E

 

Burner Orifices - LP Gas 1.20 mm

(4)

(6)

(8)

(10)

(12)

(14)

(16)

 

 

822792

822792

822792

822792

822792

822792

822792

 

 

5F

Pilot Assembly - Natural Gas

 

 

 

8236163

 

 

 

Pilot Assembly - LP Gas

 

 

 

8236164

 

 

 

 

 

 

 

 

 

 

5G

Pilot Burner

 

 

 

100147-01

 

 

 

5H

Main Burner

(3)

(5)

(7)

(9)

(11)

(13)

(15)

100146-01

100146-01

100146-01

100146-01

100146-01

100146-01

100146-01

 

 

5J

Pilot Tubing

 

 

 

8236122

 

 

 

5K

Self Tapping Screw, ¼ - 20 x ½”

 

 

 

(6) 80860700

 

 

 

87

Image 87 Contents
8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingVent System Components Included with Boiler Burnham Vent System and Air Intake System ComponentsVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4Pre-Installation Considerations General Installation RequirementsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page VII. Modular Installation Do not manifold vent pipes togetherModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Operating Instructions Ignition Module Terminal CROSS-REFERENCEYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Adjust gas input rate to boiler Check limitGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Procedure for Measuring Differential Pressure See Figure Differential Pressure Switch SettingsMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty