Burnham 1100-H4 manual Condensate Drains

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9.Air Intake Connections for Direct Vent and Sealed Combustion Appliances*:

The Air Intake Tee may be used on approved direct vent and sealed combustion appliances that have separate (non- concentric) air intake and flue exhaust collars. The male end of the tee connects to EZ Seal appliance adapters and the tee takeoff/snout connects to the appliance air intake.

Insert the male end of the Air Intake Tee into the female end of the EZ Seal vent section or appliance adapter and complete the ring and tab connection.

Insert the male end of the next SC section into the female end of the Air Intake Tee and secure as described elsewhere in this manual.

Connect the tee takeoff to the appliance combustion air inlet using appropriate hose or pipe.

*Direct Vent Appliances are constructed and installed so that all air for combustion is supplied directly from the outside atmosphere. The passage for the combustion air is allowed a small amount of leakage in the building environment. No special installation considerations are required to use Saf-T

Vent SC on Direct Vent appliances unless specified by the appliance manufacturer. Sealed Combustion appliances are similar to Direct Vent except the combustion air passage must be sealed to prevent leakage within the building envelope. When Saf-T Vent SC is used on approved Sealed Combustion appliances the joints of the outer jacket must be sealed with a foil tape (example: 3M 425), or approved silicone sealant (example: Dow Corning 732).

10.Condensate Drains:

When An Internal Condensate Drain is NOT Part of the Appliance:

A Saf-T Vent SC In-Line Drain Section is strongly recommended. Install this drain fitting as close to the appliance flue collar as possible.

A condensate drain is required for every 30 feet of horizontal vent and at/near the bottom of a vertical stack.

Use the In-Line Drain Section for a straight horizontal or vertical run. When used horizontally, rotate the fitting so that the drain tube is as vertical as possible.

A Condensate Drain Tube Kit is available to direct the condensate to an appropriate location, i.e. floor drain or vented sanitary sewer connection. A trap loop must be formed into the drain hose and must be a diameter that is at least four (4) times the appliance’s rated stack pressure in inches of water column or 3 inches, whichever is greater. Secure the loop with a cable tie.

Prior to final assembly the trap loop must be ‘primed’ by pouring a small quantity of water into the drain hose. Inspect at least annually to verify the trap is ‘primed’.

Follow all local and national codes and regulations for the draining of acidic condensate.

In cold climates do not install a condensate drain on the exterior of the building. Doing so may result in dangerous icy conditions on surfaces near the drain and may cause damage to the vent system and/or the building exterior.

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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionVent/Air Intake Length Vent System Components Included with BoilerBurnham Vent System and Air Intake System Components Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsClearances to Combustibles Pre-Installation ConsiderationsGeneral Installation Requirements Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Yellow led flame codes Operating InstructionsIgnition Module Terminal CROSS-REFERENCE Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Gas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerCheck limit IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Main Burners and Firebox Procedure for Measuring Differential Pressure See FigureDifferential Pressure Switch Settings This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty