Burnham 1100-H4 manual System Controls and Wiring

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D.System Controls and Wiring

1.Refer to National Electric Code or Local Electric Codes for proper size and type of wire required. Follow Code.

2.Use anti-short bushings on all wiring passing through boiler jacket, junction boxes and/or control boxes.

3.Use armored cable (BX) over all exposed line voltage wiring.

4.If an Alliance™ indirect water heater is used, use priority zoning except for Hydro-Air Systems.

5.Single Zone Heating System – Refer to Figure 30 of this manual for the electrical diagram for this type of system. Set the thermostat heat anticipator to 0.60 amps.

6.Single Zone Heating System with Alliance™ Water Heater - Refer to Figure 31 of this manual for the electrical diagram for this type of system.

Set the thermostat heat anticipator to 0.60 amps.

7.Conventional Circulator Zoned System – Refer to Figure 32 of this manual for the electrical diagram for this type of system.

Read, understand and follow all of the instructions provided with the Honeywell R8888 control.

Connect the thermostat of each zone and the circulator for that zone to R8888 panel. If an Alliance™ indirect water heater is used, connect the Alliance™ thermostat and circulator to the Zone 1 terminals of the R8888.

Set the thermostat heat anticipator to 0.12 amps.

NOTICE

The Honeywell R8888 Control is available in a three (3) zone Model (R8888A) and a four (4) zone Model (R8888B). Up to four (4) R8888’s may be used together to provide control for up to twelve (12) individual zones. Only one (1) zone, the first zone of the main control, will provide priority circulation. If more than four (4) zones are required, connect additional R8888’s by wiring the A, B, and C terminals of each control together. Each R8888 requires a 120 volt power supply. If more than one (1) R8888 is used, set the panel type switch to “main” on the first R8888 and set the panel type switch to “expansion” on the second, third or fourth R8888.

8.Conventional Zone Valve Zoned System – Refer to Figure 33. Wiring to the most popular models of zone valves is given in Figure 34.

Connect the thermostat of each zone and the zone valve for that zone to the R8889 control. If an Alliance™ indirect water heater is used, connect the Alliance™ thermostat and zone valve to the “zone 1” terminals of the R8889.

Set the thermostat heat anticipator to 0.12 amps.

NOTICE

The Honeywell R8889 Control is available in two three (3) zone models and two four (4) zone models. Burnham recommends using Model R8889A for three (3) zone systems and Model R8889B for four (4) zone systems. Models R8889C and R8889D have less load capacity and may not operate with certain types of zone valves. Up to four (4) R8889’s may be used together to provide up to sixteen (16) individual zones. Only one (1) zone, the first zone of the main control will provide priority zoning for the Alliance indirect water heater. If more than four (4) zones are required, connect additional R8889’s by wiring the A, B and C terminals of each control together. Each R8889 requires a 120 volt power supply. If more than one (1) R8889 is used, set the panel type switch to “main” on the first R8889 and set the panel type switch to “expansion” on the second, third or fourth R8889.

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Contents SCG 8140705R9-10/08 Price $5.00Important Information Read Carefully Page Table of Contents Dimensions Pre-Installation II. Unpack Boiler Do not drop boiler. Do not bump boiler jacket against floorIII. Venting / Air Intake Piping Required See SectionVent/Air Intake Length Vent System Components Included with BoilerBurnham Vent System and Air Intake System Components Vent Guidelines Due to Removal of an Existing Boiler General GuidelinesInstall Vent Pipe, Burnham Gasketed Vent System Burnham Gasketed Vent Joint DetailVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Install Combination Vent/Air Terminal. See Figure Combination Horizontal Vent System ComponentsInstall Air Intake Piping. See Figures 10 Non-corrosive fasteners must be usedCombination Horizontal Vent/Air Installation SCG-3 thru Page Description Part Number SCG-3 & SCG-4 Combination Vertical Vent System ComponentsClearances to Combustibles Pre-Installation ConsiderationsGeneral Installation Requirements Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Fire Stop/Wall Thimble/Support, SC FS Tall Cone Flashing Directly On Roof or CurbPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page IV. Water Piping and Trim Lwco LocationHow to Wire How to TestSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Modular Boiler Water Manifold Sizing VII. Modular InstallationDo not manifold vent pipes together Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Yellow led flame codes Operating InstructionsIgnition Module Terminal CROSS-REFERENCE Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Gas Flow Rate in Cubic Feet Per Hour Adjust gas input rate to boilerCheck limit IX. Service Low water cutoff if so equippedSilicone Tubing Assembly Pilot Burner LocationFlue and Burner Cleanout, 1 Burner Main Burners and Firebox Procedure for Measuring Differential Pressure See FigureDifferential Pressure Switch Settings This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty