Burnham 1100-H4 manual Horizontal

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H.Indoor Air Installation – See Figures 12, 13, 14, 15 and 16.

1.Do not exceed maximum vent length. Refer to Table 4.

Horizontal

2.Maintain minimum ¼ inch per foot slope in horizontal runs. Position weld seams in vent pipes, in all horizontal runs, at the top to avoid condensate from lying on the seams.

3Recommended horizontal installation consists of vent being sloped down away from boiler. See Figure 12.

4.Alternate horizontal installation consists of vent being sloped down toward the boiler. A horizontal vent tee is required. See Figure 13.

5.Use appropriately designed thimbles when passing through combustible walls (thimble use optional for noncombustible walls). Insert thimble through wall from outside. Secure outside flange to wall with nails or screws, and seal with sealant material.

Install inside flange to inside wall, secure with nails or screws, and seal with sealant material.

6.For noncombustible wall application when thimble is not used, size opening such that female (bell) end with locking band attached cannot pass through.

7.Join vent terminal to vent pipe. Locate vent terminal between seventeen (17) inches and twenty- nine (29) inches from wall when joined to inside vent piping. See Figure 14.

8.Insert vent pipe through thimble/opening from outside and join to vent system. Apply sealant between vent pipe and opening/thimble to provide weathertight seal.

Vertical

10.Installation of a vertical vent drain tee is required on all vertical vent applications. See Figure 6. Attach vertical vent drain tee directly to elbow or horizontal pipe from an elbow immediately after vent connector.

11.Install fire stops where vent passes through floors, ceilings or framed walls. The fire stop must close the opening between the vent pipe and the structure. Fire stop manufacturers are Air-Jet, American Metal Products, Metal-Fab, and Simpson Dura-Vent.

12.Whenever possible install vent straight through roof. Refer to Figure 6. Maintain minimum clearance to combustible materials. For attic offset see Figure 7.

13.Install Vent Terminal.

a.Size roof opening to maintain minimum clearance from combustible materials.

b.Use appropriately designed vent flashing when passing through roofs. Follow flashing manufacturers’ instructions for installation procedures. Flashing manufacturers are Air- Jet, American Metal Products, Metal Fab, and Simpson Dura-Vent.

c.Extend vent pipe to maintain minimum vertical and horizontal distance of twelve (12) inches from roof surface. Allow additional vertical distance for expected snow accumulation. Provide brace as required. Refer to Figure 15.

d.Vertical venting requires flashing and a storm collar to prevent moisture from entering the structure.

e.Install storm collar on vent pipe immediately above flashing. Apply Dow Corning Silastic 732

RTV Sealant between vent pipe and storm collar to provide weathertight seal.

f.Attach vent terminal.

Vent Terminal and Air Intake Terminal

14.Join vent terminal to 45° elbow (supplied by installer). Join 45° elbow/terminal assembly to vent pipe. Refer to Section C for proper procedures for joining vent pipe and fittings. See Figure 3.

15.Install supplied air intake terminal. See Figure 16.

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Contents 8140705R9-10/08 Price $5.00 SCGImportant Information Read Carefully Page Table of Contents Dimensions Pre-Installation Do not drop boiler. Do not bump boiler jacket against floor II. Unpack BoilerRequired See Section III. Venting / Air Intake PipingBurnham Vent System and Air Intake System Components Vent System Components Included with BoilerVent/Air Intake Length General Guidelines Vent Guidelines Due to Removal of an Existing BoilerBurnham Gasketed Vent Joint Detail Install Vent Pipe, Burnham Gasketed Vent SystemVent Piping Recommended Separate Horizontal Vent/Air Intake Installation Alternate Separate Horizontal Vent/Air Intake Installation Page Page Separate Vertical Venting System See Figures 6, 7, 8A, 8B Page Vertical Vent Installation Page Page Vertical Air Intake Piping Combination Horizontal Vent System Components Install Combination Vent/Air Terminal. See FigureNon-corrosive fasteners must be used Install Air Intake Piping. See Figures 10Combination Horizontal Vent/Air Installation SCG-3 thru Page Combination Vertical Vent System Components Description Part Number SCG-3 & SCG-4General Installation Requirements Pre-Installation ConsiderationsClearances to Combustibles Page Joint Assembly Instructions Inner pipe is always cut 1 longer than the outer pipe Condensate Drains Horizontal Supports Page Tall Cone Flashing Directly On Roof or Curb Fire Stop/Wall Thimble/Support, SC FSPage Horizontal Recommended Separate Horizontal Vent Installation Alternate Separate Horizontal Vent Installation Optional Indoor Air Vent Terminal Installation Install vent piping Optional Separate Horizontal 3 Vent Terminal Installation Optional Separate Horizontal 4 Vent Terminal Installation Page Lwco Location IV. Water Piping and TrimHow to Test How to WireSupply Water Manifold Piping Page Page Gas Piping Valves Fully Open Page VI. Electrical Internal Boiler Wiring Schematic Diagram Internal Boiler Wiring Ladder Diagram System Controls and Wiring System Wiring Schematic for Single Zone Space Heating Only Page Circulator Zoned System Wiring Schematic Zone Valve Zoned System Wiring Schematic Page Do not manifold vent pipes together VII. Modular InstallationModular Boiler Water Manifold Sizing Modular Boiler Gas Piping VIII. System Start-up Operating Instructions Ignition Module Terminal CROSS-REFERENCE Operating InstructionsYellow led flame codes Green Led status codes Honeywell Electronic Ignition Troubleshooting Guide Sequence of Operation Check limit Adjust gas input rate to boilerGas Flow Rate in Cubic Feet Per Hour Low water cutoff if so equipped IX. ServicePilot Burner Location Silicone Tubing AssemblyFlue and Burner Cleanout, 1 Burner Differential Pressure Switch Settings Procedure for Measuring Differential Pressure See FigureMain Burners and Firebox This page Left Intentionally Blank Page Page XI. Repair Parts Casting Assembly Page Base Assembly Page Base Enclosure Assembly Page FAN/CANOPY Assembly Page Burner Assemblies Page Control Panel Assembly Page Jacket Parts Miscellaneous Parts Carton Avoid Breathing Fiber Particulates and Dust Service Record Service Record Limited Warranty