Cornelius 3 Overrun, as Applied to Carbonated Beverages, Mounting in or on a Counter

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Viper Installation Manual

!DANGER:

CO2 displaces oxygen. Strict attention MUST be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, IMMEDIATELY ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentrations of CO2 gas experience tremors which are followed rapidly by loss of consciousness and DEATH.

MOUNTING IN OR ON A COUNTER

!WARNING:

When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 450 lbs. to insure adequate support for the unit. FAILURE

TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

Note:

Many units incorporate the use of additional equipment such as icemakers. When any addition equipment is used you must check with the equipment manufacturer to determine the additional weight the counter will need to support to ensure a safe installation.

DISPENSED PRODUCT CONDITIONS

Overrun, as Applied to Carbonated Beverages

Overrun Definition

Overrun is a Variable

Specific Product Ingredi- ents Affect Overrun

Overrun is defined as product expansion that takes place in the frozen carbonated drink. It is caused primarily by CO2 gas breakout and secondarily by freezing.

The percentage or degree of overrun depends on a number of factors. The specific syrup, BRIX, low dispensing volume, carbonation level in the liquid product and freezing of the product. These items all affect overrun. After these factors hav been considered, desired viscosity (product consistency) adjustment may be made on the unit. The viscosity adjustment adjusts product texture from very wet to light.

Each syrup has its own specific formulation of makeup. Fruit flavors contain citric acids that colas do not. Colas also differ in ingredients from one brand to another.

Publication Number: 621360041TBSER

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© 2010, IMI Cornelius Inc.

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Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuSetting the Clock Clock Setup MenuAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting Events Setting the Sleep Wakeup TimesViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixEeprom is not installed or is faulty Motor Setup MenuMotor Type Calibrating a Motor CALSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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