Cornelius 3 service manual System Overview, Introduction

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Viper Service Manual

SYSTEM OVERVIEW

INTRODUCTION

The Viper unit consists of the following systems and hardware:

Multiple freeze barrels, each containing an internal scraper bar driven by an AC motor.

A refrigeration system and an intelligent, hot gas defrost system.

The components are enclosed in a powder-coated steel frame to prevent corro- sion. It is covered with ventilated cladding panels and a lighted merchandiser. The cladding is easily removable to facilitate installation, service and mainte- nance.

Each barrel has a transparent faceplate, with an integral relief valve and a removable, self-closing dispensing valve mounted on the front. A removable drip tray, with cup rest is located directly below the dispensing valves.

A programmable control system with a control panel that controls operational and diagnostic functions and settings is located behind the merchandiser.

Publication Number: 621360041TBSER

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© 2010, IMI Cornelius Inc.

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Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Introduction Manual OverviewRead and Follow ALL Safety Instructions Safety TipsSafety Overview Different Types of AlertsQualified Service Personnel Safety PrecautionsShipping and Storage CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Water System Syrup SystemIntroduction Control PanelControl Panel Display Control Panel ButtonsBarrel StatusSoftware Structure System Menus Main MenuControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message BRL Recover Fill ErrorReset Comm ERR IOSetup Menu Error Log MenuClock Setup Menu Setting the ClockAction Procedure Setting Daylight Sav- ings Time Step Action ProcedureEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting Events Setting the Sleep Wakeup TimesSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Option Setup Menu Option Temp Format Setup Date FormatTime Format USA EuroMaintenance Menu Setting the Temperature Format Setting the Date FormatSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBarrel Maintenance Menu Purging a Barrel Brix SetupMotor Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel Manual Diagnostic Menu SystemOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Setup Menu Eeprom is not installed or is faultyMotor Type Calibrating a Motor CALSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Viscosity Setting CO2 SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

3 specifications

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