Cornelius 3 service manual CO2 System, Typical Bulk Cylinder CO2 Connection

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Viper Service Manual

An overall schematic of the three delivery systems contained in the unit are shown in Figure 5. The CO2 system is on top, the water system is in the middle and the syrup system is at the bottom of the diagram. The CO2 system interacts with both the water and syrup systems. It provides pressure and carbonation for the syrup/water product mix.

CO2 System

ACO2 tank or bulk CO2 supply delivers carbon dioxide gas (CO2) to an adjust- able secondary CO2 regulator assembly that is attached to the tank as shown in Figure 3 and Figure 4. The CO2 system also supplies CO2 to the water boost pump, the expansion tank regulator and the secondary CO2 tank regulators.

CO2 enters the expansion tank regulator and is reduced to approximately 30 psig to feed holding pressure on the expansion tank. This provides a force to work against the barrel pressure when the product freezes and expands.

CO2 also enters the secondary regulators. These regulators are used to adjust barrel overrun/expansion for various products. The pressure settings for various types of syrup are shown in Table 1. Overrun CO2 pressure is applied to the CO2 control solenoids through preset orifices and on to the in-line check valves.

From the in-line check valve, the CO2 flows into the product line.

Figure 3. Typical Bulk Cylinder CO2 Connection

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuClock Setup Menu Setting the ClockAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting the Sleep Wakeup Times Setting EventsSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupFilling a Barrel Run the Barrel MotorRinsing a Barrel Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Setup Menu Eeprom is not installed or is faultyMotor Type CAL Calibrating a MotorSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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