Cornelius 3 service manual Calibrating a Motor

Page 41

Viper Service Manual

 

MOTOR

#1 MOTOR TYPE

1

 

SETUP

#2 MOTOR TYPE

2

 

12:51P

 

 

 

 

MAR 04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BACK

CAL

-

+

 

Figure 28. Motor Setup Screen

 

Table 29

 

 

Button

Description

 

 

 

 

BACK

Returns the display to the Select menu

CAL

Verifies the motor settings of a new motor.

-

Decrements the highlighted field

+Increments the highlighted field

 

 

 

Table 30

 

 

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

 

 

1

Set barrel for Motor Type

From the Maintenance menu (Figure 20), open the

 

 

 

Motor Setup menu, shown in Figure 28.

2

Select the barrel

Use the Up and Down arrows to highlight the desired

 

 

 

barrel

3

Select the proper motor

Press the + or - buttons at the bottom of the display to

 

 

type

select the proper motor type

4

Complete the procedure

Press the BACK button at the bottom of the display to

 

 

 

save the settings and return to the Setup menu.

 

 

 

 

Calibrating a Motor

Calibration of motors is typically required when a motor or any associated barrel components (i.e., scraper blades, seal, faceplate, etc.) is removed or replaced. Calibration establishes a new baseline for the motor assembly. This allows the system to determine proper viscosity settings for the new motor. When a new motor is installed in the unit or any of the barrel components are changed or adjusted, the motor should be calibrated by performing the procedure described in Table 31.

!CAUTION:

Calibration must be performed when the product in the barrel is com- pletely liquid. There must not be any ice on the scraper blade.

 

 

 

Table 31

 

 

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

 

 

 

1

Re-assemble barrel

It is VERY IMPROTANT that calibration be performed

 

 

 

when the product in the barrel is in a 100% liquid state.

 

 

 

There can be no ice in the barrel or on the beater bar.

 

2

Defrost the barrel

Select DFRST on the Barrel Status menu (Figure 8). It is

 

 

 

very important that calibration be performed on a fully

 

 

 

defrosted barrel (outlet temperature must be 41°F or barrel

 

 

 

must be purged and refilled with new product). Selecting

 

 

 

DFRST while the barrel is off initiates a full defrost cycle.

© 2010, IMI Cornelius Inc.

- 35 -

Publication Number: 621360041TBSER

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Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Manual Overview IntroductionSafety Tips Read and Follow ALL Safety InstructionsSafety Overview Different Types of AlertsSafety Precautions Qualified Service PersonnelShipping and Storage CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Syrup System Water SystemIntroduction Control PanelControl Panel Buttons Control Panel DisplayBarrel StatusSoftware Structure Main Menu System MenusControl Panel Menu Descriptions Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Fill Error BRL RecoverReset Comm ERR IOError Log Menu Setup MenuAction Procedure Clock Setup MenuSetting the Clock Step Action Procedure Setting Daylight Sav- ings TimeWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting the Sleep Wakeup Times Setting EventsDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Option Temp Format Setup Date Format Option Setup MenuTime Format USA EuroSetting the Temperature Format Setting the Date Format Maintenance MenuSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBrix Setup Barrel Maintenance Menu Purging a BarrelMotor Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor System Manual Diagnostic MenuOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Type Motor Setup MenuEeprom is not installed or is faulty CAL Calibrating a MotorSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality CO2 Setting Viscosity SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Summary Preventative MaintenanceStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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