Cornelius 3 service manual Flushing the System of Syrup Sanitizing the Barrel, Product position

Page 53

Viper Service Manual

Table 38

Step

Action

3.Remove the splash panel. See “BRIX Setup Menu” on page 32.

4.Turn the Product/BRIX valve 90 degrees clockwise to shutoff product to the barrel.

5.Place a large waste container under the dispense valve and drain as much product as possible from the barrel.

6.When the pressure in the barrel drops, from the Barrel Maintenance menu, press the PURGE button to repressurize the barrel with CO2. As product level lowers in the barrel, partially close the valve to avoid spurting.

7.Disconnect the BIB from the unit.

Flushing the System of Syrup

Sanitizing the Barrel

NOTE: The unit should be sanitized every 180 days by a qualified service technician following the sanitizer manufacturer’s recommendations.

After emptying the barrel, the barrel should be flushed of product before pro- ceeding with the sanitizing procedure. Perform the procedure in Table 39.

 

Table 39

 

 

Step

Action

 

 

 

 

1.

Fill a clean 5-gallon pail with plain water.

 

 

2.

Connect a sanitizing fitting (p/n cc 28688) to the BIB connector. Put the con-

 

nector in the bucket of water.

 

 

3.

Make sure the Product/BRIX valve is in the BRIX position.

 

 

4.

Hold a waste container under the brix tube to collect syrup from the syrup line

 

and open the manual syrup flow valve (see Figure 27) to start filling the syrup

 

line with plain water. Continue to hold the manual syrup flow valve open until

 

clean water starts coming out of the BRIX tube.

 

 

5.

Release the manual syrup flow valve and turn the Product/BRIX valve to the

 

Product position.

 

 

6.

Open the manual water flow valve (see Figure 27) to start filling the barrel with

 

water. At the same time, open the faceplate relief valve until water comes out.

 

 

7.

When the barrel is full, press the SPIN button on the Barrel Status menu, while

 

highlighting the appropriate barrel. This starts the scraper blade. Allow blade

 

to operate for fifteen seconds.

 

 

8.

Turn barrel OFF by pressing the OFF button.

 

 

9.

Place a waste container under the barrel dispensing valve. Open the dispens-

 

ing valve and dispense all wash water from the barrel. When the pressure in

 

the barrel drops, from the Barrel Maintenance menu, press the PURGE button

 

to re-pressurize the barrel with CO2. As the wash water level lowers in the bar-

 

rel, partially close the valve to avoid spurting.

 

 

10.

Perform rear barrel seal replacement. See “Barrel Motor Seal Replacement”

 

on page 51.

 

 

11.

Perform inspection and replacement of scraper blades. See “Inspecting and

 

Replacing Scraper Blades” on page 44.

 

 

12.

Perform a leak test on the barrel. See “Motor Seal Leak Test” on page 53.

 

 

 

 

 

 

Sanitize the syrup system and barrel by performing the procedure shown in Table 40.

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Page 52 Page 54
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Manual Overview IntroductionSafety Tips Read and Follow ALL Safety InstructionsSafety Overview Different Types of AlertsSafety Precautions Qualified Service PersonnelShipping and Storage CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Syrup System Water SystemIntroduction Control PanelControl Panel Buttons Control Panel DisplayBarrel StatusSoftware Structure Main Menu System MenusControl Panel Menu Descriptions Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Fill Error BRL RecoverReset Comm ERR IOError Log Menu Setup MenuAction Procedure Clock Setup MenuSetting the Clock Step Action Procedure Setting Daylight Sav- ings TimeWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting the Sleep Wakeup Times Setting EventsDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Option Temp Format Setup Date Format Option Setup MenuTime Format USA EuroSetting the Temperature Format Setting the Date Format Maintenance MenuSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBrix Setup Barrel Maintenance Menu Purging a BarrelMotor Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor System Manual Diagnostic MenuOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Type Motor Setup MenuEeprom is not installed or is faulty CAL Calibrating a MotorSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality CO2 Setting Viscosity SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Summary Preventative MaintenanceStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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