Cornelius 3 service manual Introduction, Manual Overview

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Viper Installation Manual

INTRODUCTION

MANUAL OVERVIEW

The organization of this manual allows the user to scan quickly to the subject of interest along the left side of a page and to read the detail about the subject or procedure on the right side of the page. The manual provides the detail needed for newcomers to the industry while allowing experienced technicians to skip over the details and move quickly through the material.

This manual is designed as a guide to the technician in maintaining and servicing the Viper system. The Viper system is simple in design and has built-in features and diagnostic controls to help the service technician quickly and accurately service the machine.

The unit consists of multiple freeze barrels that each contain an internal beater driven by a rear mounted electric motor, a refrigeration system, timer-controlled, automatic hot gas defrost system and interconnecting tubing and controls required to dispense the product.

Some of the system features and functions are listed below:

•Simple User Interface LCD Display

•Real Time Clock

•Incoming Line Voltage Sensing

•Pressure Sensing of Incoming Water, Syrup and CO2

•System Error Handling

•Error Log

•Viscosity Control

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuSetting the Clock Clock Setup MenuAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting the Sleep Wakeup Times Setting EventsViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupRun the Barrel Motor Filling a BarrelRinsing a Barrel Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenEeprom is not installed or is faulty Motor Setup MenuMotor Type CAL Calibrating a MotorSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

3 specifications

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