Cornelius 3 service manual Contact Information, Trademarks and Copyrights

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The products, technical information, and instructions contained in this manual are subject to change without notice. These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and con- struction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from Cor- nelius.

Printed in U.S.A.

Copyright © 2010, All rights reserved, IMI Cornelius Inc.

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Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuAction Procedure Clock Setup MenuSetting the Clock Setting Daylight Sav- ings Time Step Action ProcedureWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting Events Setting the Sleep Wakeup TimesDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Type Motor Setup MenuEeprom is not installed or is faulty Calibrating a Motor CALSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

3 specifications

Cornelius 3 is a cutting-edge platform designed to enhance communication and collaboration in the ever-evolving landscape of digital interaction. With an impressive range of features, technologies, and characteristics, it stands out as a vital tool for organizations looking to streamline their operations and enhance productivity.

One of the most notable features of Cornelius 3 is its intuitive user interface. Designed with user experience in mind, it provides a seamless navigation experience, enabling users to access various functionalities with ease. This ensures that both technical and non-technical users can quickly adapt to the platform without extensive training.

Cornelius 3 incorporates advanced artificial intelligence (AI) capabilities, enhancing the platform's effectiveness in facilitating communication. Its AI-driven algorithms analyze user interactions, providing tailored recommendations and insights that improve decision-making processes. This intelligent system is designed to learn from user behaviors, continually optimizing its responses and functionalities to suit individual and organizational needs.

The platform also boasts robust integration capabilities, allowing organizations to connect with a wide range of third-party applications. This flexibility is crucial in today’s interconnected environment, as businesses often utilize multiple tools to manage their operations. With Cornelius 3, users can consolidate their workflows and eliminate the need to switch between various applications, thus saving time and reducing operational friction.

Collaboration is further enhanced through Cornelius 3’s real-time communication tools. These include chat features, video conferencing, and collaborative document editing, empowering teams to work together seamlessly regardless of their geographical locations. This real-time functionality promotes quicker feedback loops and fosters a culture of collaboration that is essential in a work-from-anywhere world.

Security and data privacy are paramount in today’s digital age, and Cornelius 3 addresses these concerns with robust security features. Advanced encryption methods protect user data, and strict access controls ensure that sensitive information is only accessible to authorized personnel. This commitment to security builds trust among users and compliance with relevant regulations.

In conclusion, Cornelius 3 is a powerful platform that combines a user-friendly interface, advanced AI capabilities, seamless integration, real-time collaboration tools, and top-notch security features. These characteristics make it an invaluable asset for organizations looking to enhance their communication and operational efficiency in a digital-first landscape. With Cornelius 3, businesses can empower their teams, drive innovation, and achieve their goals more effectively.
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