Cornelius 3 service manual Brix Setup Menu

Page 38

Viper Service Manual

 

 

Table 26

 

 

 

 

Display

Value

 

Description

 

 

 

 

 

 

 

 

DEFROST #1

HHHHH:MM

 

Shows how long the barrel has been in defrost

 

 

 

mode

FILL CYCLES #1

########

 

Shows the number of times the barrel has filled

 

 

 

with product

SYRUP RUN #1

HH:MM:SS

 

Shows how long the syrup solenoid has been

 

 

 

open

SYRUP OUT #1

HHHHH:MM

 

Shows how long the syrup has been out

 

 

 

 

ERROR #1

HHHHH:MM

 

Shows how long the barrel has had an error

 

 

 

 

 

 

 

 

BRIX Setup Menu

BRIX is important to the quality of the final product. The BRIX menu facilitates the extraction of a sample of product from the unit for BRIX measurement. There is an automatic three second dispense of product that produces a constant volume so that a BRIX comparison can be made between samples. To perform a BRIX test, perform the procedure in Table 27.

 

 

 

Table 27

 

 

 

 

 

Step

Action

Procedure

 

 

 

 

 

 

 

 

 

1

Set status of barrels

Make sure the status of all barrels is OFF on the con-

 

 

 

trol display.

 

2

Remove drip tray/access

Remove the drip tray, loosen the two screws holding

 

 

panel

the access panel and remove it. (Figure 25)

 

3

Set product supply valve

Turn product supply valve to the 180 degree (BRIX)

 

 

 

position for the barrel you are testing. (See Figure 26)

 

4

Access BRIX menu

Press MENU. Then press the SETUP button.

 

5

Set barrel for BRIX

From the Setup screen (Figure 13), open the BRIX

 

 

 

Setup screen, shown in Figure 24

 

6

 

Use the Up and Down arrows to highlight BRIX

 

 

 

SETUP. Press the GO button at the bottom of the dis-

 

 

 

play.

 

7

Select barrel

Use the Up and Down arrows to highlight the desired

 

 

 

barrel for BRIXing.

 

8

Perform BRIX procedure

Locate the appropriate barrel sample tube and hold a

 

 

 

cup under it.

 

9

 

Open the valve at the end of the sample tube. Press

 

 

 

the BRIX button, and wait 3-5 seconds. The product

 

 

 

pump pumps product for approximately 3 seconds.

 

 

 

After the sample is dispensed Press BRIX twice

 

 

 

more to dispense product two more times. Discard all

 

 

 

three of these samples.

 

10

 

Press the BRIX button a fourth time. Collect this sample

 

 

 

in a cup and close the valve at end of the sample tube.

 

11

Measure BRIX

Place adequate amount of the product on a refracto-

 

 

 

meter and read the BRIX value. A target BRIX read-

 

 

 

ing of 13.0 (+/- 1.0) is normally desired for sugar-

 

 

 

based syrups. Lower values for some diet syrups can

 

 

 

be specified. Check with the syrup manufacturer if

 

 

 

you are not sure.

 

12

Adjust BRIX

If BRIX is not within the proper range, adjust the

 

 

 

syrup/water mixture by opening or closing the syrup

 

 

 

valve, shown in Figure 27, and then retest.

 

13

Clear hose

When BRIX measurement is complete, press the

 

 

 

valve on the bottom of the appropriate water solenoid

 

 

 

to flush out the hose before closing the valve at the

 

 

 

end of the hose.

 

14

Set product supply valve

Turn product supply valve back to the (BARREL)

 

 

 

position for the barrel you tested. (See Figure 26)

Publication Number: 621360041TBSER

- 32 -

© 2010, IMI Cornelius Inc.

Page 37 Page 39
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Page 37 Page 39
Contents Fruitista Viper 3 Flavor Contact Information Trademarks and CopyrightsSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Introduction Manual OverviewSafety Overview Read and Follow ALL Safety InstructionsSafety Tips Different Types of AlertsShipping and Storage Qualified Service PersonnelSafety Precautions CO2 Carbon Dioxide WarningDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun System Overview IntroductionFruitista Viper System 3-Barrel Refrigeration Schematic Theory of OperationFruitista Viper 3-Barrel Wiring Diagram CO2 System Typical Bulk Cylinder CO2 ConnectionSettings Syrup Viscosity CO 2 Setting Expansion Type Set PsigBarrel System Schematic Introduction Water SystemSyrup System Control PanelBarrel Control Panel DisplayControl Panel Buttons StatusSoftware Structure Control Panel Menu Descriptions System MenusMain Menu Button DescriptionUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Reset BRL RecoverFill Error Comm ERR IOSetup Menu Error Log MenuAction Procedure Clock Setup MenuSetting the Clock Setting Daylight Sav- ings Time Step Action ProcedureWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting Events Setting the Sleep Wakeup TimesDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc Time Format Option Setup MenuOption Temp Format Setup Date Format USA EuroSetting the Time Format Setting the POS Light- ing Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Type of SyrupMotor Setup Barrel Maintenance Menu Purging a BarrelBrix Setup Select Barrel Maint Manual Diag TotalsRinsing a Barrel Filling a BarrelRun the Barrel Motor Open. The software is designed to turn on the hot gas sole Manual Diagnostic MenuSystem Noid for a barrel to prevent damage from occurringTotals Menu Display Value DescriptionBrix Setup Menu Brix Setup Screen BrixMotor Type Motor Setup MenuEeprom is not installed or is faulty Calibrating a Motor CALSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Sleep Mode Recom- mendations Viscosity SettingCO2 Setting Programmed Defrost SchedulingStarting the Unit Preventative Maintenance SummaryStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Servicing Motorman Dispensing Valves Self-Closing Dispensing ValveSanitizing the System Emptying a BarrelFlushing the System of Syrup Sanitizing the Barrel Product positionPpm available chlorine Cleaning the Water Filter Step ProcedureBarrel Motor Seal Replacement Removing the Existing SealInstalling a New Seal View of Motor Shaft with Spacer on ShaftBarrel Motor Replacement Motor Seal Leak TestMotor RUN Capacitor Replacement View of Motor Run Capacitors StepWater Pump Replacement Rear View of Water PumpCO2 Pulse Valve Replacement Side View of CO2 Pulse ValvesSyrup and Water Shutoff Solenoid Replacement View of Shutoff Solenoids w/ Access Panel RemovedCondenser FAN Motor Replacement Compressor ReplacementHOT GAS Solenoid Replacement Hot Gas Solenoid 1 per barrelLiquid Line Solenoid Replacement Syrup Pressure Switch ReplacementWater Pressure Switch Replacement View of Syrup Pressure Switch and ValveDisplay Board Replacement View of Display BoardControl Board Replacement Software CompatibilityMotor Board Replacement View of Motor Board in E-BoxTroubleshooting the System Problem Probable Cause RemedyTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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