Cornelius 3 Dispensed Product Throughput, Maintaining Product Quality, Viper Viscosity

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Viper Service Manual

OPERATION

MAINTAINING PRODUCT QUALITY

It has been determined that the following factors can affect the rate at which product quality diminishes (as indicated by a change in product appearance).

1.Dispensed Product Throughput

2.Programmed Defrost Scheduling

3.Viscosity Setting

Cornelius recommends the following instructions be read and followed relative to operating and establishing settings for the FCB equipment. Cornelius equipment service manuals contain instructions on how to program settings within the control system. Operators who have not been trained on servicing Cornelius FCB equip- ment should not attempt to modify equipment settings but should contact an accred- ited service provider.

Cornelius makes the following recommendations to help assure maximum product quality.

Dispensed Product Throughput

FCB equipment is designed to provide a high throughput of frozen carbonated prod- uct to meet peak draw demands. Where low product throughput is experienced, there is the potential for product quality to diminish. The information shown in Table 34 outlines the minimum throughput per barrel that must be dispensed on a 24 hour basis.

Table 34

Viper

Viscosity < 4

Viscosity > 4

 

 

 

 

 

 

Volume of dispensed product per barrel per

48 oz.

60 oz

24 hours required to maintain product quality.

 

 

NOTE: Cornelius recommends that, in conditions where the FCB machine is operational and the minimum throughput (as described in Table 34 is not met on a per barrel basis, product should be dispensed and dis- carded to increase throughput and help assure that product quality is maintained.

NOTE: Data in Table 34 assumes equipment has been correctly installed, commissioned and calibrated as per directions contained in all techni- cal literature published by Cornelius and the recommendations con- tained in this document have been followed.

Cornelius recommends that, in conditions where the FCB machine is operational and the minimum throughput is not met on a per barrel basis, product should be dis- pensed and discarded to increase throughput and help assure that product quality is maintained.

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

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Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Manual Overview IntroductionSafety Tips Read and Follow ALL Safety InstructionsSafety Overview Different Types of AlertsSafety Precautions Qualified Service PersonnelShipping and Storage CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Syrup System Water SystemIntroduction Control PanelControl Panel Buttons Control Panel DisplayBarrel StatusSoftware Structure Main Menu System MenusControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Fill Error BRL RecoverReset Comm ERR IOError Log Menu Setup MenuClock Setup Menu Setting the ClockAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting the Sleep Wakeup Times Setting EventsSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Option Temp Format Setup Date Format Option Setup MenuTime Format USA EuroSetting the Temperature Format Setting the Date Format Maintenance MenuSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBrix Setup Barrel Maintenance Menu Purging a BarrelMotor Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel System Manual Diagnostic MenuOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Setup Menu Eeprom is not installed or is faultyMotor Type CAL Calibrating a MotorSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity CO2 Setting Viscosity SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Summary Preventative MaintenanceCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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