Cornelius 3 service manual CO2 Pulse Valve Replacement, Side View of CO2 Pulse Valves

Page 61

Viper Service Manual

CO2 PULSE VALVE REPLACEMENT

The CO2 valves, shown in Figure 46, are located near the center of the unit and are mounted on a bracket to the bottom of the chassis. They control the injection of CO2 with the syrup/water combination to provide the final mixture for the prod- uct. There are one of these solenoids for each barrel in the system. When working in this area, care should be taken not to damage or misalign the CO2 metering orfice. To replace one of these valves, perform the procedure in Table 48.

Mounting

Tie-WrapPulse Valve

(1 OF 3)

Figure 46. Side View of CO2 Pulse Valves

 

 

Pulse Valves

 

 

Figure 47. Front View of CO2 Pulse Valves

 

 

Table 48

 

 

 

 

 

 

Step

Action

 

 

 

 

 

 

 

 

 

 

1

Disconnect power from the unit.

 

 

 

 

 

 

2

Disconnect the CO2 supply from the unit.

 

 

 

 

 

 

3

Remove the rear cover and side panels.

 

 

 

 

 

4

Carefully remove the tubing from the rear of the valve.

 

 

 

 

5

Remove the mounting tie-wrap from the rear of the valve.

 

 

 

 

 

6

Replace the valve.

 

 

 

 

 

7

Reverse the procedure to reinstall the valve into the unit.

 

 

 

 

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

Page 60 Page 62
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Page 60 Page 62
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationIntroduction Safety InstructionsSystem Overview Operation Component Replacement Preventative MaintenanceTroubleshooting Page Manual Overview IntroductionSafety Tips Read and Follow ALL Safety InstructionsSafety Overview Different Types of AlertsSafety Precautions Qualified Service PersonnelShipping and Storage CO2 Carbon Dioxide WarningMounting in or on a Counter Overrun, as Applied to Carbonated BeveragesDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Syrup System Water SystemIntroduction Control PanelControl Panel Buttons Control Panel DisplayBarrel StatusSoftware Structure Main Menu System MenusControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Type Description Error Status MenuDisplayed Action Type Description Message Fill Error BRL RecoverReset Comm ERR IOError Log Menu Setup MenuSetting the Clock Clock Setup MenuAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvent DAY SUN Setup Sleep Events Setup MenuWakeup Setting the Sleep Wakeup Times Setting EventsViscosity Setup Menu Setting Defrost LockoutDefrost Lock Visc CO2 Setup MenuCO2 Option Temp Format Setup Date Format Option Setup MenuTime Format USA EuroSetting the Temperature Format Setting the Date Format Maintenance MenuSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBrix Setup Barrel Maintenance Menu Purging a BarrelMotor Setup Select Barrel Maint Manual Diag TotalsRun the Barrel Motor Filling a BarrelRinsing a Barrel System Manual Diagnostic MenuOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenEeprom is not installed or is faulty Motor Setup MenuMotor Type CAL Calibrating a MotorSystem Menu Pressure Sensors SecurityNone LOW High Both LOW Psig #1 Unit Line VoltageHigh Psig #1 Maintaining Product Quality Dispensed Product ThroughputViper Viscosity CO2 Setting Viscosity SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Summary Preventative MaintenanceMonthly Maintenance Cleaning Air FilterStep Action SEMI-ANNUAL Maintenance Cleaning the Syrup ConnectionsInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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