Cornelius 3 service manual Installing a New Seal, View of Motor Shaft with Spacer on Shaft

Page 57

Viper Service Manual

Installing a New Seal

Perform the procedure in Table 43, Figure 41 and Figure 42 to replace the barrel seal with a new seal. When installing a new seal, NEVER use oil or silicon based lubricants. This can cause the new seal to rotate and LEAK!

 

Table 43

 

 

Step

Action

 

 

 

 

1

Remove the old seal and the spacer (see Table 42).

 

 

2

Remove the new seal from its packaging.

 

 

3

Clean the spacer.

 

 

4

Slide the spacer (with slots toward the motor housing) over the motor shaft.

 

 

5

Lubricate the inside of the seal using Dow Corning 111 Lubricant and Sealant.

 

(Note, Do not lubricate the static side(outer portion) of the seal. This could

 

cause the seal to rotate in the bore and leak.)

 

 

6

Carefully slide the seal over the motor shaft and press it firmly until is fully

 

seated against the spacer and the seal cannot be pushed any further.

 

 

7

Run your finger around the perimeter of the seal to insure it is flush against the

 

back of the barrel.

 

 

8

Reinstall the blade assembly. Rotate the assembly while inserting it to insure

 

that it is fully seated on the motor shaft. (Figure 30)

 

 

9

Lubricate the faceplate o-ring.

 

 

10

Re-install the faceplate and replace the four (4) mounting nuts. Hand tighten

 

the nuts until the faceplate makes contact with the gasket, then use a wrench

 

to tighten the nuts an additional 1/4 turn. Be careful not to overtighten the nuts

 

or cracking of the faceplate may result.

 

 

11

Clean the drip tray and tube using warm water.

 

 

12

Perform the seal leak test in Table 44.

 

 

Spacer

(Note Orientation)

Motor Shaft

Figure 41. View of Motor Shaft with Spacer on Shaft

© 2010, IMI Cornelius Inc.

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Publication Number: 621360041TBSER

Image 57
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSafety Instructions IntroductionSystem Overview Operation Preventative Maintenance Component ReplacementTroubleshooting Page Manual Overview IntroductionSafety Tips Read and Follow ALL Safety InstructionsSafety Overview Different Types of AlertsSafety Precautions Qualified Service PersonnelShipping and Storage CO2 Carbon Dioxide WarningOverrun, as Applied to Carbonated Beverages Mounting in or on a CounterDispensed Product Conditions Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Syrup System Water SystemIntroduction Control PanelControl Panel Buttons Control Panel DisplayBarrel StatusSoftware Structure Main Menu System MenusControl Panel Menu Descriptions Button DescriptionUnit Data Menu Error Status Menu Error Type DescriptionDisplayed Action Type Description Message Fill Error BRL RecoverReset Comm ERR IOError Log Menu Setup MenuClock Setup Menu Setting the ClockAction Procedure Step Action Procedure Setting Daylight Sav- ings TimeEvents Setup Menu Event DAY SUN Setup SleepWakeup Setting the Sleep Wakeup Times Setting EventsSetting Defrost Lockout Viscosity Setup MenuDefrost Lock CO2 Setup Menu ViscCO2 Option Temp Format Setup Date Format Option Setup MenuTime Format USA EuroSetting the Temperature Format Setting the Date Format Maintenance MenuSetting the Time Format Setting the POS Light- ing Setting the Type of SyrupBrix Setup Barrel Maintenance Menu Purging a BarrelMotor Setup Select Barrel Maint Manual Diag TotalsFilling a Barrel Run the Barrel MotorRinsing a Barrel System Manual Diagnostic MenuOpen. The software is designed to turn on the hot gas sole Noid for a barrel to prevent damage from occurringDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Setup Menu Eeprom is not installed or is faultyMotor Type CAL Calibrating a MotorSystem Menu Security Pressure SensorsNone LOW High Both Unit Line Voltage LOW Psig #1High Psig #1 Dispensed Product Throughput Maintaining Product QualityViper Viscosity CO2 Setting Viscosity SettingSleep Mode Recom- mendations Programmed Defrost SchedulingStarting the Unit Summary Preventative MaintenanceCleaning Air Filter Monthly MaintenanceStep Action Cleaning the Syrup Connections SEMI-ANNUAL MaintenanceInspecting and Replacing Scraper Blades Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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