Cornelius Icee Machine and Slurpee Machine Viper Error Codes and Service Manual

Page 23

 

 

Viper Service Manual

 

 

 

 

 

Table 4

 

 

 

 

Button

Description

 

 

 

 

 

 

 

UNIT

Displays the real time input voltage and frequency being supplied to the

 

 

unit and the low, high or both refrigeration pressures for the unit, depend-

 

 

ing on the settings of the compressor sensors in the Unit Data screen, as

 

 

shown in Figure 31.

 

VER

Displays the version number of the UI, I/O, Motor and Status boards

 

 

installed in the unit

 

 

 

Error Status Menu

The Error Status menu, shown in Figure 11, displays any current errors con- tained in the Error Messages List.

There are three types of errors that can be generated by the system. These error types and a description of their meaning are listed in Table 5.

 

Table 5

 

 

Error Type

Description

 

 

 

 

System

A System error displays the same information across all barrels in the unit.

Barrel

A Barrel error is limited to a specific barrel

 

 

Limp

A Limp error is an error that doesn’t prevent the unit from operating, but limits

 

functionality.

The possible messages from the control system and a description of the errors are shown in Table 6. The button functions are described in Table 7.

 

ERROR

#1 MOTOR PWR

 

STATUS

COMP HIGH

 

12:51P

 

 

MAR 04

 

 

 

 

 

 

 

 

BACK

 

Figure 11. Error Status Screen

 

 

 

 

 

Table 6

 

 

 

 

 

 

 

Displayed

Action

 

Type

Description

 

Message

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOT GAS

Off

 

System

Occurs when the barrel outlet temperature exceeds

 

 

 

 

 

115 oF for more than one minute and the compres-

 

 

 

 

 

sor is on.

 

HOT BARREL

Off

 

System

Occurs when the barrel outlet temperature exceeds

 

 

 

 

 

115 oF for more than one minute and the compres-

 

 

 

 

 

sor is off.

 

MTR CTL FAIL

 

 

System

The motor controller reported a fault, triacs are

 

 

 

 

 

shorted and there is a loss of motor on/off function-

 

 

 

 

 

ality.

 

TCO OPEN

 

 

System

TCO (Temperature Cut Off) has occurred on the

 

 

 

 

 

refrigeration oulet of a barrel or the 24VAC power

 

 

 

 

 

has failed.

© 2010, IMI Cornelius Inc.

- 17 -

 

Publication Number: 621360041TBSER

Image 23
Contents Fruitista Viper 3 Flavor Trademarks and Copyrights Contact InformationSystem Overview Safety InstructionsIntroduction Operation Troubleshooting Preventative MaintenanceComponent Replacement Page Manual Overview IntroductionDifferent Types of Alerts Read and Follow ALL Safety InstructionsSafety Tips Safety OverviewCO2 Carbon Dioxide Warning Qualified Service PersonnelSafety Precautions Shipping and StorageDispensed Product Conditions Overrun, as Applied to Carbonated BeveragesMounting in or on a Counter Brix Affects Overrun Low Dispensing Volume Affects Overrun Introduction System OverviewTheory of Operation Fruitista Viper System 3-Barrel Refrigeration SchematicFruitista Viper 3-Barrel Wiring Diagram Typical Bulk Cylinder CO2 Connection CO2 SystemPsig Settings Syrup Viscosity CO 2 Setting Expansion Type SetBarrel System Schematic Control Panel Water SystemSyrup System IntroductionStatus Control Panel DisplayControl Panel Buttons BarrelSoftware Structure Button Description System MenusMain Menu Control Panel Menu DescriptionsUnit Data Menu Displayed Action Type Description Message Error Status MenuError Type Description Comm ERR IO BRL RecoverFill Error ResetError Log Menu Setup MenuAction Procedure Clock Setup MenuSetting the Clock Step Action Procedure Setting Daylight Sav- ings TimeWakeup Events Setup MenuEvent DAY SUN Setup Sleep Setting the Sleep Wakeup Times Setting EventsDefrost Lock Setting Defrost LockoutViscosity Setup Menu CO2 CO2 Setup MenuVisc USA Euro Option Setup MenuOption Temp Format Setup Date Format Time FormatSetting the Type of Syrup Maintenance MenuSetting the Temperature Format Setting the Date Format Setting the Time Format Setting the POS Light- ingSelect Barrel Maint Manual Diag Totals Barrel Maintenance Menu Purging a BarrelBrix Setup Motor SetupRinsing a Barrel Filling a BarrelRun the Barrel Motor Noid for a barrel to prevent damage from occurring Manual Diagnostic MenuSystem Open. The software is designed to turn on the hot gas soleDisplay Value Description Totals MenuBrix Setup Menu Brix Brix Setup ScreenMotor Type Motor Setup MenuEeprom is not installed or is faulty CAL Calibrating a MotorSystem Menu None LOW High Both SecurityPressure Sensors High Psig #1 Unit Line VoltageLOW Psig #1 Viper Viscosity Dispensed Product ThroughputMaintaining Product Quality Programmed Defrost Scheduling Viscosity SettingCO2 Setting Sleep Mode Recom- mendationsStarting the Unit Summary Preventative MaintenanceStep Action Cleaning Air FilterMonthly Maintenance Inspecting and Replacing Scraper Blades Cleaning the Syrup ConnectionsSEMI-ANNUAL Maintenance Self-Closing Dispensing Valve Servicing Motorman Dispensing ValvesEmptying a Barrel Sanitizing the SystemProduct position Flushing the System of Syrup Sanitizing the BarrelPpm available chlorine Step Procedure Cleaning the Water FilterRemoving the Existing Seal Barrel Motor Seal ReplacementView of Motor Shaft with Spacer on Shaft Installing a New SealMotor Seal Leak Test Barrel Motor ReplacementView of Motor Run Capacitors Step Motor RUN Capacitor ReplacementRear View of Water Pump Water Pump ReplacementSide View of CO2 Pulse Valves CO2 Pulse Valve ReplacementView of Shutoff Solenoids w/ Access Panel Removed Syrup and Water Shutoff Solenoid ReplacementCompressor Replacement Condenser FAN Motor ReplacementHot Gas Solenoid 1 per barrel HOT GAS Solenoid ReplacementSyrup Pressure Switch Replacement Liquid Line Solenoid ReplacementView of Syrup Pressure Switch and Valve Water Pressure Switch ReplacementView of Display Board Display Board ReplacementSoftware Compatibility Control Board ReplacementView of Motor Board in E-Box Motor Board ReplacementProblem Probable Cause Remedy Troubleshooting the SystemTroubleshooting Product Not Cold Publication Number 621360041TBSER 2010, IMI Cornelius Inc Page IMI Cornelius Inc

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